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Efficient simultaneous HSC-5-axes machining

Efficient simultaneous HSC-5-axes machining

Efficient simultaneous HSC-5-axes machining

Product catalog summary
Overview: The HSTM 150 HD is a high-precision 5-axis turn-milling center designed for efficient machining of components such as turbine and compressor blades. It features a horizontal part arrangement for optimal mass distribution and visibility, ensuring high accuracy and surface quality.
Key Specifications:
  • Rigid, low-vibration design for excellent surface quality.
  • Separation of work-piece and tool axes for dynamic performance.
  • Maximum acceleration values up to 1g.
  • Mineral cast machine bed for damping.
  • Quick installation without special foundation requirements.
Tool and Work-piece Management:
  • Disc magazine with 20 tools and work-pieces capacity.
  • Patented tool changer with double gripper for efficient processing.
  • Direct drive A-axis and B-axis with torque motors and direct measuring systems.
Technology and Features:
  • Closed machine housing for noise protection and chip containment.
  • Absolute scales and encoders for precise 5-axis machining.
  • Maintenance-free motors with digital interface for linear axes.
  • Industrial cooling unit for heat dissipation.
Options and Configurations:
  • Bar loading magazine for complete machining cycles.
  • 3D laser cladding for repair work.
  • Counter-spindle with CNC-controlled U-axis for work-piece support.
Technical Data:
  • Machine dimensions: 3,400 x 2,600 x 3,200 mm, weight ~12.5 metric tons.
  • Travel speeds: X, Y, Z axes at 62 m/min; B, A, C axes at 100-200 rpm.
  • Positioning accuracy: X, Y, Z axes at 0.009/0.005 mm; B, A, C axes at 0.003°.
Company Background: HAMUEL Maschinenbau GmbH & Co. KG is part of the Reichenbacher-Hamuel group, with nearly 100 years of experience in mechanical engineering and 40 years in CNC machining. The SCHERDEL group, to which it belongs, operates globally with 34 locations and over 6,300 employees, offering comprehensive solutions in mechanical and plant engineering.
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Catalog excerpts

Efficient simultaneous HSC-5-axes machining-1

Efficient simultaneous HSC-5-axes machining HSC-turn-milling centre HSTM 150 HD

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Efficient simultaneous HSC-5-axes machining-2

CNC-milling solutions for 5-axes machining High-precision 5-axes machining of your components The turn-milling centre featuring a horizontal part arrangement is especially suited for the machining of turbine and compressor blades, blisks or radial compressors. Here, the configuration of the working area ensures optimum mass distribution, as well as excellent loading possibilities, and good visibility of the machining situation. The machine meets the highest demands of modern blade machining, where the attainable accuracies and surface qualities are concerned. Its sturdiness and rigidity, along...

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Efficient simultaneous HSC-5-axes machining-3

Constant availability of tools and work-pieces Utmost process reliability Tool / work-piece magazine The magazine is a disc with a standard capacity of 20 tools and 20 work-pieces. The operator can load and unload them while machining is in progress. Here, the safetyinterlock of the access opening will be released upon a demand from the operator, while at the same time the access from the machine side to the magazine will be blocked – and vice versa. Tool changer with double gripper The patented changer is equipped with a spring-loaded double gripper with the purpose of taking the tools and the...

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Efficient simultaneous HSC-5-axes machining-4

Technology for your success Highly dynamic – precise – powerful The closed machine housing improves noise protection and prevents chips from leaving the machine’s working area. A protective enclosure at the rearside of the machine blocks the access to moving machine parts. The components of these cover panels can easily be removed for service and maintenance. Absolute scales are used in the linear X-, Y- and Z-axes and direct absolute encoders in the A-, B- and C-axes. They permit highest demands to the 5-axes machining of the work-pieces, particularly of turbine blades, to be met. Deflector...

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Efficient simultaneous HSC-5-axes machining-5

Technical data Fräsbahnerzeugung im adaptiven CAM-System One option is the configuration “HSTM 150 HD bar loading magazine”. This efficient expansion permits the completion of an entire turbine blade in one machining cycle without intervention of the operator. Here, the bar material can have varying geometries and lengths. All the geometries will be machined in a reliable, economic, and fully-automatic way by the combination of the two rotary axes with a particularly developed work-piece gripper and support unit. An integrated work-piece automation system safely removes the finished product from...

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Efficient simultaneous HSC-5-axes machining-6

SCHERDEL group of companies Progress based on tradition Production / Sales ■ HAMUEL Maschinenbau GmbH & Co. KG, Meeder ■ Reichenbacher Hamuel GmbH, Dörfles-Esbach Service Center ■ HAMUEL Maschinenbau GmbH & Co. KG, Plauen Local roots, worldwide presence The REICHENBACHER-HAMUEL group of companies The SCHERDEL group of companies with its headquarters at Marktredwitz in the North-East of Bavaria has gone global featuring 34 locations with 45 production sites and more than 6,300 employees. The members of the SCHERDEL group offer to the market a wide range of products and services, while the individual...

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Efficient simultaneous HSC-5-axes machining-7

HAMUEL Maschinenbau GmbH & Co. K

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.