Efficient innovations

Efficient innovations
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Efficient innovations

Product catalog summary
Introduction
HAMUEL Maschinenbau GmbH & Co. KG is a company with nearly a century of experience in machine tool manufacturing and mechanical engineering, specializing in CNC machining of complex components from challenging materials. The company prioritizes efficiency, innovation, and economic solutions, including the use of carbon dioxide as a cooling agent for machining high-alloy, heat-resistant steels and titanium.

HSC-Turning-Milling Centre of the HSTM-Series
The HSTM-series is designed for machining intricate parts like turbine and compressor blades and blisks. It features a 45° inclined Y-Z cross slide for optimal accessibility, excellent damping characteristics, and high torque for component rotation. The machine is adaptable with component changing systems and ergonomic design.

Technical Specifications
The HSTM-series offers high uptime, rigidity, thermo-stability, and a modular design. It includes high-speed motor spindles, automatic tool and component changing, and CNC-control systems such as Sinumerik 840 D and FANUC 31i. Detailed technical data for various models are provided.

Multi-Technology Milling Machine of the F-TB-Series
The F-TB-series is noted for its productivity and flexibility, with a modular design and exchangeable machining heads. It is ideal for milling turbine components, offering increased rigidity and damping, a high-torque worm drive, and a unit changing device.

Technical Data for F-TB-Series
The F-TB-series features an interchangeable tool pallet, a pallet changing station, and a 2-axes milling head. It supports disc cutters up to 600 mm in diameter, reducing machining time and costs. Detailed specifications for axes, speeds, and tool dimensions are included.

Innovations, Sustainability, and Environment
HAMUEL is committed to innovation and sustainability, focusing on efficient solutions and environmental considerations in manufacturing processes.

Service and Software
HAMUEL provides comprehensive service and software solutions to enhance machine performance and customer satisfaction.

Focus on HAMUEL / MineralCast Components
The use of MineralCast components in HAMUEL machines is highlighted for achieving high precision and profitability.

HD-Series Specifications
The HD-series is known for form stability and resistance to extreme temperatures, corrosion, and chemicals. Mineral cast components reduce vibrations, improving machining precision and tool longevity, with a 30% improvement in damping and a 20% increase in machining speed.

Turbine Blade Manufacturing
HAMUEL offers comprehensive solutions for turbine blade manufacturing, including flexible clamping systems, NC-programming software, and various finishing methods. The software reduces programming and machining time by up to 45% with patented machining strategies.

Service and Support
HAMUEL provides global after-sales service, including a 24-hour hotline, tele-diagnostics, and rapid spare parts availability. Services include preventive maintenance, retrofitting, and customer training.

Energy Efficiency and Sustainability
The company emphasizes energy efficiency and sustainability, integrating multi-technology processes to reduce life-cycle costs. Innovations include CO2 gas milling to reduce costs and environmental impact.

Corporate Overview
HAMUEL is part of the Reichenbacher-Hamuel group and the SCHERDEL group, which operates 45 production sites worldwide, offering comprehensive solutions across various industries.

Conclusion
HAMUEL Maschinenbau GmbH & Co. KG is distinguished by its innovative engineering solutions, global service network, and commitment to sustainability, providing reliable and efficient manufacturing technologies.
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Catalog excerpts

Efficient innovations-1

Efficient innovations HSC-turning-milling centre of the HSTM-series Multi-technology milling machine of the F-TB-series

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Contents Intro Pages 4 - 7 HSC-turning-milling centre of the HSTM-series Pages 8 - 15 Multi-technology milling machine of the F-TB-series Pages 16 - 21 Focus on HAMUEL / MineralCast components Pages 22 - 23 Innovations, sustainability, environment Pages 28 - 29 Progress based on tradition Pages 30 - 31

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The world will be subject to change – we will play our part in it! Package solutions Comprehensive in-house production 100 years of tradition Efficient innovations Process know-how Lowest costs-per-piece Materials with difficult machining characteristics Utmost availability Speed and flexibility Intricate components HAMUEL puts the stress on efficiency We can look back on almost 100 years of tradition in machine tool manufacture and mechanical engineering. In the field of CNC-machining alone, the company draws on 40 years of product experience. Today we can state the following: we have gained...

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Precision creates trust Do you need an extraordinary solution – not just a compromise? In aviation even the tiniest fault can be the cause of a big catastrophe. This is why we are very well aware of our great responsibility to provide excellent quality and sustained reliability with our solutions. Thus, it is insufficient to just meet the generally acceptable quality standards, we would rather aim at exceeding them time and time again. For precisely this reason, our target is to find even more efficient solutions with ever increasing advantages for all our customers. Our system know-how, which...

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HSC-turning-milling centre of the HSTM-series Machine designed for overhead crane hook handling to ensure its quick installation and start-up. The axes for the component rotation possess an enormous torque for a processing that meets the highest quality demands as to the geometric characteristics of the components, this is particularly so at the entry and exit edges. Integrated component loading device to achieve optimum machine productivity (as an option). User-friendly, extremely dynamic and high-precision control systems are preferably used for the HSC-5-axes turning-milling process. Y-Z-cross...

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A vision becomes a reality HSC-turning-milling centre of the HSTM-series Exploit your potential – make full use of your competitive advantage! The HSC-turning-milling centre HSTM, where the components are arranged horizontally, is especially suited for the machining of turbine and compressor blades, blisks and/or radial compressors, as well as many other intricate turning-milling parts. The slant bed slides are inclined to the front at an angle of 45° to ensure optimum mass distribution, excellent loading possibilities and a brilliant view of the working area. Precision and economics Where the...

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There is always more than one reason for success HSC-turning-milling centre of the HSTM-series Excellent up-time Great static and dynamic rigidity Modular design – the same spare parts for all machines Ergonomic design Motor spindles with high speed and strong torque Utmost machine dynamics for short component processing times HSTM options A- and C-axes available with anti-friction bearings, hydrostatic bearings or in mineral cast design Milling spindle Speed range 16,000 rpm Excellent accessibility for maintenance and service Highest demands on accuracy and surface quality Automatic changing...

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Technical data HSC-turning-milling centre of the HSTM-series Main axes Component dimensions Machine dimensions Blade width Interface: Torque: Speed: Tool data (standard) Tool interface: Max. tool diameter: Max. tool length: Max. tool weight: Tool magazine: Travelling speeds Design options Linear axes: B-axis: Component spindle XL for particularly big and wide components Acceleration Linear axes: B-axis: HD (high damping) for excellent surfaces and low tool wear

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Multi-technology milling machine of the F-TB series The machines of the F-TB series offer a comprehensive selection of exchangeable machining heads for various technologies. A semi-automatic changing device for the milling unit minimises down-times. The utilisation of standard cutting inserts in the disc cutter permits a significant reduction in tool costs. The flexible modular design of the machine allows for a multitude of application expansions. Heavy and sturdy machine equipped with slide-ways. Ultimate productivity owing to the utilisation of powerful drives.

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We ensure your success Multi-technology milling machine of the F-TB series Carry unique experience! The machining centre F-TB has been especially developed for milling various geometric shapes at turbine roots and heads, as well as on other turbine components, such as blisks, impellers, wave disc segments and housings. The machine is suitable for machining intricate finger shapes at the turbine root using standard disc cutter sets and fir tree shapes using simple form cutters. In the case of the 4- to 6-axes versions the component can also be changed by an integrated pallet changing system. Increased...

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Multi-technology milling machine of the F-TB-series Technical data New ideas for new sales opportunities! Interchangeable tool pallet The heart of the machine is a vertical slide, similar to a pallet clamping station, which carries the tool drive. The integrated rolling and clamping elements allow for the tool pallet including the disc cutters to be laterally introduced into the vertical slide, the cutter shaft to be coupled to the drive spindle and the pallet to be hydraulically clamped in a quick and simple way. Thus, it is possible either to set the disc cutters installed on the pallet with...

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Success in the market with HAMUEL Highly profitable innovations The specific demands made by our customers are always at the centre of our activities. This is why we sometimes choose an unconventional approach, meaning that we follow an individual path to suit the work-part in question and thus often reach an extraordinary solution. Almost 100 years of continuous success in the market can always be attributed to more than one reason alone. HAMUEL mineral cast Special characteristics of the HD-series The new precision in mechanical engineering The convincing features of the HD-series are in its...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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