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Torsionally flexible rubber disc coupling for internal combustion engine drives

Torsionally flexible rubber disc coupling for internal combustion engine drives
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Torsionally flexible rubber disc coupling for internal combustion engine drives

Product catalog summary
General Technical Description
The ARCUSAFLEX® coupling is a torsionally flexible flange coupling designed for internal combustion engine drives. It features an axial plug-in facility and a disc-shaped rubber element that absorbs torsional vibrations and compensates for misalignments. It is adaptable to various temperatures and covers a torque range from 210 Nm to 72,000 Nm. The coupling complies with SAE J 620 and DIN 6281 standards and is certified for explosive environments under ATEX Directive 2014/34/EU.
Advantages and Uses
The coupling offers high torsional elasticity, system reliability, adaptability to operating conditions, and protection of connected components. It is designed for easy installation and maintenance, providing cost savings and high economic efficiency. Suitable for global use under tough conditions, it ensures smooth operation with minimal shocks during load changes.
Standard Types
The catalogue includes various ARCUSAFLEX® couplings, such as flange couplings with taper bushes, radial element change capabilities, and electromagnetic couplings. Each type offers specific advantages like ease of assembly and fail-safe features for marine applications.
General Technical Data
Technical data is provided for different coupling sizes and element versions, including nominal torque, maximum torque, continuous fatigue torque, dynamic torsional stiffness, and maximum speed. The data highlights the adaptability of the couplings to various operational requirements.
Materials and Selection
The couplings are made from durable materials, and the selection process considers torque requirements, operating environment, and application needs. Correct dimensioning and connection checks are emphasized to prevent inadmissible loads.
Additional Information
Additional technical information includes Shore hardness, resonance factors, and relative damping for different element versions. Guidelines for selecting couplings with silicone elements are provided, considering maximum permissible torque and resonance crossing.
Material Specifications
The document outlines material specifications, highlighting the use of high-grade cast aluminum and cast iron with spheroidal graphite. The rubber material used has a hardness variation of ± 5° Shore A, minimized through in-house production.
Coupling Types and Materials
Different coupling types are described, including AC with hub and AC-T, with materials like cast iron with spheroidal or lamellar graphite and steel hubs. Rubber mixtures vary in temperature resistance, with options for natural/synthetic caoutchouc and silicone caoutchouc.
Selection and Load Considerations
Coupling size selection should be verified through torsional vibration analysis, especially for drives with high torque transmission variations. Safety factors are recommended, and formulas for calculating nominal torque and temperature factors are provided.
Technical Data and Dimensions
Detailed tables provide technical data for various coupling sizes, including dimensions, taper bushes, and mounting instructions. Adherence to standards like DIN 6281 and SAE J 620 is specified for proper assembly and operation.
Ordering Information
Examples of ordering specifications are provided, detailing how to specify coupling size, element version, flange version, and other critical dimensions for accurate ordering and installation.
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Catalog excerpts

Torsionally flexible rubber disc coupling for internal combustion engine drives-1

ARCUSAFLEX ® Highly flexible rubber disc coupling for internal combustion engine drives

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Torsionally flexible rubber disc coupling for internal combustion engine drives-2

D2C – Designed to Customer The guiding principle of Designed to Customer is the recipe for success behind REICH. In addition to the catalogue products, we supply our customers with couplings developed to their specific requirements. The designs are mainly based on modular components to provide effective and efficient customer solutions. The special nature of our close cooperation with our partners ranges from; consulting, development, design, manufacture and integration to existing environments, to customer-specific production, logistics concepts and after-sales service - worldwide. This customer-oriented...

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Torsionally flexible rubber disc coupling for internal combustion engine drives-3

Coupling Information Dimension Tables General Technical Description 14 Type AC-T…F2 - Flange Coupling 16 Type AC…F2 - Flange Coupling Standard Types 18 Type AC…F2K - Flange Coupling General Technical Data 20 Type AC-T…T and AC…TK - Shaft Coupling 22 Type AC…TK and AC…D TK - Shaft Coupling Selection of the Coupling Size 24 Type AC…D F2 - Flange Coupling Permissible Shaft Displacement 26 Type AC…D F2K - Flange Coupling Data Required for Coupling Size Selection ARCUSAFLEX® Prod

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Torsionally flexible rubber disc coupling for internal combustion engine drives-4

General Technical Description ARCUSAFLEX ® Highly flexible, axially pluggable flange coupling The ARCUSAFLEX ® coupling (abbreviation: AC) is a highly torsionally Element versions of different dynamic torsional stiffnesses are flexible flange coupling with an axial plug-in facility, providing available for optimizing the torsional vibration range. The flange a torsionally soft connection between an internal combustion engine connection dimensions of ARCUSAFLEX® couplings comply and a driven machine. The highly flexible torque transmission predominantly with the SAE J 620 and DIN 6281 standards....

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Torsionally flexible rubber disc coupling for internal combustion engine drives-5

ARCUSAFLEX ® Nominal torques from 210 Nm to 72 000 Nm ARCUSAFLEX ® Advantages and uses Key features and benefits of the ARCUSAFLEX ®-coupling: ➜ ➜ The selection of different shore hardnesses Very high torsional elasticity with a linear torsional deflection enablesoptimum torsional vibration tuning and the shifting of resonances into non-critical operating ranges ➜ System reliability and durability High torsional vibration and shock load damping capability Adaptability to operating conditions, various vulcanizates for ambient temperatures up to 130 °C Elastomer teeth may slip in the event of an...

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Torsionally flexible rubber disc coupling for internal combustion engine drives-6

Coupling Information ARCUSAFLEX ® Standard Types Flange coupling with taper bush The ARCUSAFLEX® flange coupling type AC-T…F2 is equipped with a taper bush for shaft mounting. The rubber element is vulcanized directly to the hub body of the taper bush. After completion of the assembly, a shrink-fit-like connection, free from backlash is Taper bush established between the coupling hub with rubber element and the shaft. Thanks to the use of commercially available taper bushes with a number of different bore dimensions, the need for finishing the bore and keyway of the coupling hub is omitted for...

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Torsionally flexible rubber disc coupling for internal combustion engine drives-7

with taper bush. Flange coupling with fail-safe device coupling elements internal combustion engine and a pump drive. an internal combustion engine and a marine gearbox. Flange coupling with external flange housing and integrated electromagnetic coupling Type AC…F2 with electromagnetic coupling Type AC…F2 with splined taper bush Flange coupling with splined taper bush Shaft coupling Type AC-T…T Shaft coupling Flange coupling

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Torsionally flexible rubber disc coupling for internal combustion engine drives-8

Coupling Information ARCUSAFLEX ® General Technical Data Standard version with 1 element - natural/synthetic caoutchouc Coupling size Element version Nominal torque Maximum torque Continuous fatigue torque Dynamic torsional stiffness ARCUSAFLEX® Product Catalogue

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Torsionally flexible rubber disc coupling for internal combustion engine drives-9

Coupling size Element version Nominal torque Maximum torque Continuous fatigue torque Dynamic torsional stiffness 1) dynamic torsional stiffness AC 2.7 on request ARCUSAFLEX® Product Catalogue

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Torsionally flexible rubber disc coupling for internal combustion engine drives-10

Coupling Information Standard version with 2 elements in natural/synthetic caoutchouc Coupling size Element version Nominal torque Maximum torque Continuous fatigue torque Dynamic torsional stiffness Shore hardness Sh A, Resonance factor VR and relative damping Ψ Sh A measurable rubber hardness is subject to a variation that is defined as ± 5° Shore a according to DIN 53505. However, this variation is minimized by our own rubber production. Element version Due to the physical properties of the rubber material, the General Technical Information The technical data applies only to the complete coupling...

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Torsionally flexible rubber disc coupling for internal combustion engine drives-11

Silicone version Coupling size Element version Nominal torque Maximum torque Maximum torque Fatigue torque Dynamic torsional stiffness [kNm/rad] [kNm/rad] [kNm/rad] [kNm/rad] [kNm/rad] Additional information for selection of couplings with silicone elements 1,6 - 2,0 TAN ≤ TKN TAN = nominal torque of the drive TKmax1 is the highest permissible maximum torque of the application TKmax2 is the highest permissible peak torque which can occur with taking into account for example starting, stopping with resonance a limited number of application related conditions, e.g. short-circuit, synchronization...

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Torsionally flexible rubber disc coupling for internal combustion engine drives-12

Coupling Information Coupling flanges: Coupling size AC 2.3 to AC 10.2D, AC 11D and AC 11.9 made of high grade cast aluminium Coupling size AC 7.5 and AC 11 to AC 12D made of cast iron with spheroidal graphite For type AC with hub: Bolt-on sleeve of cast iron with spheroidal graphite, hub of steel (min. yield strength 360 MPa) For type AC-T: Hub body and taper bush of cast iron with lamellar graphite Material Overview Rubber mixture Ambient temperature Natural / synthetic caoutchouc, standard version Natural/synthetic caoutchouc in temperature-resistant design Synthetic caoutchouc in temperature-resistant...

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Coupling Information Selection of the coupling size The coupling size, for use in combustion engines, is designed and selected with a view to torsional vibration. For preliminary selection using the engine torque TAN a general safety factor of S = 1.3 - 1.5 should be applied for ARCUSAFLEX® couplings with flexible disc elements of natural/synthetic caoutchouc. In selecting the coupling size the following should be satisfied: The nominal torque of the coupling TKN must be taken into account at every temperature and operating load of the coupling while observing the service factors S (e.g: temperature...

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