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Worm gearboxes, Helical worm gearboxes and geared motors

Worm gearboxes, Helical worm gearboxes and geared motors
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Worm gearboxes, Helical worm gearboxes and geared motors

Product catalog summary
Overview
This document is a technical catalog from Carl Rehfuss GmbH+Co.KG, focusing on worm gearboxes, helical worm gearboxes, and geared motors. It includes detailed specifications, terms and conditions, and descriptions of various models and configurations.
Terms and Conditions
Deliveries and services adhere to the company's terms and conditions. Claims must be submitted in writing within 8 days of receipt. Prices are ex-factory, excluding packaging, and are subject to change.
Product Descriptions
  • Worm Gearboxes: These feature a high-performance, universal design with hardened worm shafts and centrifugally cast bronze worm wheels. They are noted for high efficiency, quiet operation, and long life. The gear housings are made from high-quality aluminum, providing torsional stiffness and noise dampening.
  • Motors: Standard voltages are 230/400 V at 50 Hz. Single-phase motors are available with different starting torques for various applications, such as circular saws and compressors.
Unit Designation
The document includes codes for different gearbox types and configurations, such as solid shaft or hollow shaft, and mounting options like basic or flange mounted.
Additional Designs
Options include torque limiters and torque arms for specific applications.
Key Features
All gearboxes and motors are lubricated for life and can be mounted in any position. Detailed tables provide power and dimensions for various models.
Mounting Position
The document specifies various mounting positions for flange-mounted motors, including B3, B6, V5, B8, B7, and V6. The terminal box is typically positioned at A with cable entry at 1 unless otherwise specified. For brake motors, cable entry is limited to positions 1 or 2.
Drive Selection
Proper drive selection requires understanding the operating conditions. The service factor (fB) is influenced by load type, average daily operating time, starts per hour, and ambient temperature. The service factor affects gearbox size selection but not motor power. Load classifications are divided into three categories based on mass acceleration factors: I (≤ 0.2), II (≤ 3), and III (≤ 10). For factors > 10, consultation is advised.
Radial and Axial Loads
Permissible loads are approximate and refer to standard shafts. Combined axial and radial forces reduce the radial force (Fr) by the axial force (Fa). Transmission elements like couplings and pulleys require consideration of additional factors when calculating radial forces.
Self-Locking of Worm Gearboxes
Self-locking depends on the worm's lead angle. Static self-locking occurs at approximately 4.5° and can be affected by external vibrations. Dynamic self-locking occurs at angles < 3.5°.
Performance Tables
The document includes selection tables for worm geared motors, specifying power (kW), output speed (min-1), torque (Nm), and service factor (fB).
Specifications
The document outlines the maximum output torque (Ma max.) and input power (Pe) for different motor frame sizes and speeds. It provides data for speeds ranging from 125 min-1 to 3000 min-1, with corresponding torque and power values.
Procedures
For speeds not explicitly listed in the tables, the document explains how to interpolate the maximum torque values to determine the required input power. The formula provided is: Pe = (Ma * ne) / (9550 * i * η), where Ma is the torque, ne is the input speed, i is the gear ratio, and η is the efficiency.
Tables and Data
The tables present detailed data for motor frame sizes 56 and 63, with various gear ratios (i) and speeds. Each table includes columns for speed (min-1), torque (Nm), power (kW), and efficiency (%). The data is organized to show how these parameters change with different configurations.
Key Insights
The document emphasizes the importance of using the correct torque and power values for specific motor configurations to ensure optimal performance. It also highlights the need for interpolation when dealing with intermediate speeds not directly covered in the tables.
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Catalog excerpts

Worm gearboxes, Helical worm gearboxes and geared motors-1

Schneckengetriebe, Stirnrad-Schneckengetriebe und Getriebemotoren > Worm gearboxes Rducteurs vis sans fin Helical worm gearboxes R頩ducteurs engrenages et vis sans fin and geared motors avec Motorducteurs CARL REHFUSS > GmbH+Co.KG Antriebstechnik 72461 Albstadt, Germany Buchtalsteige 5 Fon +49 74 32 / 70 15-0 E-mail: [email protected] Fax +49 74 32 / 70 15-90 Internet: www.rehfuss.com size="-2">

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Worm gearboxes, Helical worm gearboxes and geared motors-2

Verkaufs- und Lieferbedingungen Terms and conditions Conditions de vente et de livraison > Unsere Lieferungen und Leistungen erfolgen auf Grund der bekannten Liefer- und Zahlungsbedingungen. nderungen der Angaben in diesem Katalog bleiben vorbehalten. Re- klamationen ļber gelieferte Ware bitten wir innerhalb 8 Tagen nach Erhalt der Ware schriftlich aufzu- geben. Sptere Beanstandungen knnen nicht ber䶼cksichtigt werden. Die Preise fr Inlandslieferungen gelten ab Werk Albstadt-Tailfingen ausschlielich Verpackung, die zu Selbstkosten berechnet und nicht zur쟼ckgenommen wird. Die Be- rechnung erfolgt...

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Worm gearboxes, Helical worm gearboxes and geared motors-3

SM / SSM Inhalt Contens Sommaire 1 Schnecken-, Stirnrad-Schneckengetriebe Worm and helical worm gearboxes Rducteurs et Motorducteurs 驠 vis sans und -motoren and geared motors fin et engrenages et vis sans fin 1/1 Beschreibung Description Description 1/3 Typenbezeichnung Unit designation Codification 1/4 Einbaulagen Mounting configurations Positions de montage 1/5 Antriebsauswahl Drive selection Mthodes de slection 1/7 Radial -und Axialwellenbelastung Radial and axial shaft loads Charges radiales et axiales sur les arbres 1 > 2 Schneckengetriebemotoren Worm geared motors Motor驩ducteurs vis sans...

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Worm gearboxes, Helical worm gearboxes and geared motors-4

10% sans provoquer une modification de la puissance nominale Moteurs Les puissances indiques dans le catalogue se rapportent un fonctionnement continu 頠 tension et vitesse nominales. Les tensions standard sont 230 / 400 V pour une frquence de 50 Hz, des tensions et frquences diff驩rentes tant toutefois disponibles sur demande. La tension nominale peut osciller de 10% without offecting the rated power. Motors The powers listed in the catalogue are for continuous operation at the rated voltage and speed. The standard voltages are 230 / 400 V, at a frequency of 50 Hz. Other voltages and frequencies...

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Worm gearboxes, Helical worm gearboxes and geared motors-5

EAR Moteur monophas, identique au modle EAF mais avec coupure du condensateur de d騩marrage par un relais dpendant du courant une fois la pleine vitesse atteinte. MdA env. 150 - 200% Domaines d'utilisation: compresseurs, moteurs d'engins de levage, mcanismes de roulement. EAF Moteur monophas驩 avec bobinage opratoire et bobinage auxiliaire, condensateur permanent et condensateur de dmarrage. Une fois le condensateur de d驩marrage arriv pleine vitesse, il est coup頩 par un inerrupteur centrifuge incorpor. Entranements pour les conditions de d鮩marrage difficiles. MdA env. 150 - 200%. Domaines d'utilisation:...

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Worm gearboxes, Helical worm gearboxes and geared motors-6

Grundausf༼hrungBasic mounting Excution de base Grundausfhrung Basic mounting Ex鼩cution de base Flanschausfhrung Flange mounted Excution 쩠 bride Flanschausfhrung Flange mounted Excution 쩠 bride >

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Worm gearboxes, Helical worm gearboxes and geared motors-7

Im Normalfall und wenn bei der Bestellung nichts anders angegeben, befindet sich der Klemmenkasten bei A, die Kabeleinfhrung bei 1. Wird eine davon abweichende Anordnung des Klemmenkastens bzw. der Kabelein-fhrung gewnscht, so ist dies bei der Bestellung anzugeben. Bei Bremsmotoren ist die Kabel-einfhrung nur bei 1 oder 2 m켶glich. Normally and unless otherwise specified, the terminal box is in pos. A, and the cable entry is in pos. 1. If other terminal box or cable entry positions are required, they are to be specified when ordering. With brake motors only cable entry positions 1 or 2 are possible....

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Worm gearboxes, Helical worm gearboxes and geared motors-8

Degr de choc III Facteur d'accl驩ration de masse 10 Dmarrage difficile, fonctionnement extrmement irr骩gulier, masses importantes accl੩rer. P.e. machines de dcoupage, presses, machines 頩quarrir, cisailles, gros malaxeurs, ascenseurs, laminoirs, grandes grues et tours plateau horizontal, broyeurs. Pour des facteurs d'accl੩ration de masse > 10, prire de nous consulter. Important: Le facteur de service n'influence que le choix de la taille du rducteur; il ne concerne pas la puissance du moteur. Degr詩 de choc I Degr de choc II Facteur d'accl驩ration de masse Facteur d'acclration de masse 3. D驩marrage...

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Worm gearboxes, Helical worm gearboxes and geared motors-9

I gleichfrmig, zul. Massenbe- schleunigungsfaktor I Uniform load. Permissible mass acceleraction factor I r鶩gulier, facteur d'acclration de masse admissible 0,2 II ungleichf驶rmig, zul. Massenbe- schleunigungsfaktor 0,2 II Moderate shock load.Permissible mass acceleration factor 0,2 II irrgulier, facteur d'accl驩ration de masse admissible > 3 III stark ungleichfrmig, zul. Massenbeschleunigungs- faktor 3 III Heavy shock load. Permissible mass acceleration factor 3 III extrmement irr檩gulier, facteur d'acclration de masse admissible 10 10 10 > Alle externen Massentr驤gheitsmomente Mass moment of inertia...

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Worm gearboxes, Helical worm gearboxes and geared motors-10

bertragungselement Bemerkungen Zuschlagsfaktor Transmission element Remarks Factor > El霩ment de transmission Remarques Facteur correcteur Fr = quivalente Querkraftbelastung in NMd = Drehmoment in Nm do = Wirkdurchmesser des ber- tragungselements in mm Zahnr䜤der Gear wheels Roues dentes Zhne < 17 teeth dents 1,15 fz = Zuschlagsfaktor fB = Betriebsfaktor Kettenr餤der Chain sprockets Roues chane Zதhne < 13 teeth dents 1,4 Fr = Equivalent overhung load in N Md = Torque in Nm do = Mean diameter of the driving Kettenrder Chain sprockets Roues cha䠮ne Zhne < 20 teeth dents 1,25 element in mm fz = Transmission...

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Worm gearboxes, Helical worm gearboxes and geared motors-12

Notizen Notes Notes >

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Worm gearboxes, Helical worm gearboxes and geared motors-13

WG WF HG HF kW min -1 Nm ntriebsleistung nut oer btriebsdreal btriebsdremoment etriebsfaktor ntersetung T ablatt eite uissance d utut seed utut torue ervice faktor eduction Te imensions age entre Vitesse de sortie Coule de sortie acteur service duction Te Cotes ages >

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Worm geared motors Three phase > Motorducteurs vis sans fin Courant triphas頩 >

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Worm gearboxes, Helical worm gearboxes and geared motors-31

56 38 20 17 0,06 54 13 17 0,04 52 6,6 17 0,02 50 3,3 17 0,01 48 63 56 45 17 14 0,05 51 11 14 0,03 49 5,6 14 0,02 47 2,8 14 0,01 45 63 56 50 15 13 0,04 51 10 13 0,03 49 5,0 13 0,01 47 2,5 13 0,01 45 63 56 60 13 12 0,03 48 8,3 12 0,02 46 4,2 12 0,01 44 2,1 12 0,01 42 63 56 75 10 10 0,02 41 6,7 10 0,02 40 3,3 10 0,01 38 1,7 10 0,01 37 63 ne Ma max.max. Abtriebsdrehmoment/max. output torque/Couple max. de sortie Ma max. 56 Ma fBPe = na Abtriebsdrehzahl/output speed/Vitesse de sortie 9550 90 8,3 9 0,02 37 5,6 9 0,01 36 2,8 9 0,01 35 1,4 9 0,00533 i ne Antriebsdrehzahl/input speed/Vitesse d'entrߩe...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.