Customer Solutions Customer Solutions Center Questions, materials, answers

Customer Solutions Customised Product Development One of BSW’s main pillars consists of customised development and manufacturing elastomer-based products. Working with its Regupol®, Recoflex®, Variofoam® and Regufoam® materials, BSW manufactures final products and subcomponents precisely tailored to the needs of numerous industrial companies. The range of customised production extends from modifying existing BSW products through to new developments in accordance with defined requirements. For decades BSW has been supplying components and final products to renowned companies that lead the market...

Overview of Our Product Groups Elastic Materials Elastic Composites Regupol tartan® Regupol® kombi Regupol® Elastic Shock Pads Regupol® Impact Protection playfix® Regupol® Equestrian flooring Regupol® Floor Covering for Golf Facilities everroll® decoelast® regugym® Regupol® Safety Flooring Regupol® Building Construction keraflex® Regupol® Impact Sound Insulation Regupol® Impact Sound Insulation under Screed Regupol® Vibration Insulation Regupol® Vegetation Control Mats Regupol® Anti-Slip Mats Customised final products Semi-finished products Materials BSW-Products Customised final products Semi-finished...

Customer Solutions Customer Adaptations of BSW Products Adaption Level 1 Sales or further processing of existing BSW materials and p roducts under the original brand names and labels. Adaption Level 2 Sales or further processing of existing BSW materials and p roducts under private labels. Adaption Level 3 Sales or further processing of existing BSW materials and p roducts with customised fabrication and finish under original brand names and labels. Adaption Level 4 Sales or further processing of existing BSW materials and p roducts with customised fabrication and finish under private labels....

Customer Solutions More than 40 years ago the internationally known brand material Regupol® was developed by BSW and is used today all over the world. Originally, Regupol® was a combination of rubber granules or fibres and polyurethane binders. Meanwhile, many other elastic materials are processed in hundreds of Regupol® types that have been developed over the years for BSW’s own products or on behalf of customers. Surface refinements and laminated solutions result in even more product variations for many different purposes and applications. Regupol® is a permanently elastic material and can...

Customer Solutions Regupol® Basic Materials Several Material Variations In addition to PUR-bonding agents, Regupol® is made primarily of the following elastomers (depending on material type): – rubber granules and fibres – EPDM granules – Butyl rubber – Cellular rubber – PE foam – PUR foam – Polyether foam – Cork – Other elastomers and additives Technical Approvals Several Regupol® products from BSW hold technical approvals issued by the DIBt Berlin (German Institute for Civil Engineering) together with European technical approval. Technical approvals are the mandatory legitimate approval for...

Customer Solutions Variofoam® composite foam and composites consist of many different basic materials and additives. Variofoam® 1000 and Variofoam® 2000 are classic composite foam materials. Variofoam® Composites on the other hand are special developments made by BSW to custom specifications or sold as finished products or system components. BSW sells Variofoam® composite foam as raw material for further processing and as cuts in many different shapes and sizes. The material properties of Variofoam® composite foam can be varied according to customer specifications. Together with our customers,...

Customer Solutions Composite foam Variofoam® 1000 can be made in bulk densities of 60 to 350 kg/m³ and consists primarily of polyester foams. The main properties of composite foam Variofoam® 1000 are high strength, good UV resistance, good cushioning properties, good temperature resistance and flame-baking capability. Composite foam Variofoam® 1000 is available in blocks, tiles, sheets and molded products for many different purposes and applications. Composite foam Variofoam® 2000 can be made in bulk densities of 60 to 280 kg/m³ and consists primarily of polyether foams. The main properties of...

Materials X1.03 Variofoam® Laminating Laminating protective, decoration and adhesive films, adhesives, plastics, metals and other metals to the surface of Variofoam® cuts. Profiling We supply several surface profiling in different patterns and depths. Profiling is available for the majority of depths. Different dyeing suitable upon request. Cuts and Mouldings Variofoam® cuts as delivery units for further processing (blocks, tiles, strips, rolls). Standard dimensions: 2,000 x 2,000 x 1,000 mm or 2,100 x 1,500 x 1,200 mm Sheets on request Mouldings according to customer specification, depending...

Customer Solutions Recoflex® is an innovative elastic particle board from BSW. R ecoflex® is a combination of wood, cork, latex and poly urethane binders. Although consisting essentially of other materials, the structure of Recoflex® is similar to that of BSW’s brand material Recoflex®. The combination of wood and elastomers has created a material whose elastic and strength properties open up interesting areas of application. Recoflex® is ideal for manufacturing rounded moulding parts for the furniture industry and also for use in flooring systems. Up to now, BSW has produced Recoflex® in two...

Customer Solutions The Benefits of Recoflex® Recoflex® can be bent in any direction. Recoflex® is easy to work with: cutting, drilling, shaping, sanding and gluing are simple. Recoflex® can easily be incorporated into multilayer composite systems. Recoflex® can be laminated to nearly all conceivable materials, is sound insulating and reduces weight. Density is about 280–440 kg/m3. Recoflex® can be bent into very small radiuses without b reaking. It consists of 95% of sustainable raw materials, almost free of formaldehyde. It can be easily recycled. Recoflex® scarcely swells in water. Recoflex®...