ER System The pioneering toolholding system Product catalog REGO-FIXA
Open the catalog to page 1Company profile Providing solutions for cutting-edge toolholding Internal cooling solution: reCool® RCS / RCR 10 Discover the reCool® universe 13 Special solutions: ER secuRgrip® 14 Special solutions: Hi-Q® / ERMX intRlox® 16 Special solutions: XL colletholders 17 1.0 ER colletholders Minimize runout - boost productivity 1.1 Standard spindle interfaces SK interface BT interface HSK interface REGO-FIX CAPTO interface licensed by Sandvik Coromant Cylindrical (CYL) interface MK interface SH interface ISO 20 interface 60 ER / ERM, ERM / ERM, ER / ERMX, ERMX / ERMX 74 2.0 ER collets...
Open the catalog to page 2Cylindrical colletholders Floating Collet chucks reductions CYDF/ ERM CYDF/ ERMX PH/ER MPH/ PHC/ER ERMX PHC-C/ER machining ultraprecision Metallic Pullout protection sealed secuRgrip® ER-MB ER standard/ ER-DM Standard with bearing Slip-off proof mini nut External thread Sealing and coolant flush disks Hi-Q®/ Hi-Q®/ Hi-Q®/ Hi-Q®/ UljlJ page 108 page 110 page 112 page 112 Hi-Q®/ ERMC Hi-Q®/ Hi-Q®/ ERMX ERMXC intRlox® intRlox® page 114 page 114 page 116 page 116 B: bearing C: cooling M: mini thread X: slip-off proof Hi-Q®/ ERAX Hi-Q®/ ERAXC reCool® RCR/RCS DS: sealing...
Open the catalog to page 3At a glance Providing solutions for cutting-edge toolholding Our holistic toolholding systems excel with extraordinary reliability, high precision and outstanding quality. Pioneering spirit Fritz Weber, a Swiss master craftsman, tapped into the promising optimism in the 1950s and founded a small business called Fritz Weber Feinmechanik und Werkzeugbau. With his innovative spirit and stern determination, Fritz Weber gradually expanded his range of products. The company, now called REGO-FIX AG, achieved international recognition in 1972 with the invention of the ER clamping system. Thus, changing...
Open the catalog to page 4Defining toolholding standards When REGO-FIX first introduced the ER System in 1972, it took the machining world by storm. With the DIN 6499 standardization twenty years later, the REGO-FIX ER collet became the industry standard. Today, the ER System is still the most used toolholding system worldwide. High quality matters An outstanding tool runout is one of the most positive influences on enhancing your tool life. Extend tool life with the REGO-FIX ER range Influence of tool runout on tool life / Source: In-house testing Safe and accurate toolholding of all shank types and materials. REGO-FIX...
Open the catalog to page 5Product offering Three systems – one brand Our brand unites three different toolholding systems. Each system has different strengths to fit your machining needs, but at the heart of each system lies our aim for toolholding excellence. powRgrip® System For high-end machining with a total system TIR ≤3 μm at 3 x D PG colletholders Clamping range from 0.2 up to 25.4 mm Special surface treatment ensures longevity High transferable torque up to 1,100 Nm Clamps all shanks with tolerance h6 Vibration dampening for high RPM A holistic system approach All parts are designed for exclusive fit to ensure...
Open the catalog to page 6micRun® System Total system TIR ≤3 μm at 3 x D MR colletholders Clamping range from 1.0 mm to 20.0 mm Collet-locking system Polished surface for improved performance Nominal diameter shanks h11 Grooveless design for higher RPM Vibration dampening Freewheel wrench head A holistic system approach All parts are designed for exclusive fit to ensure toolholding excellence. Broad ER product range covers most toolholding needs.
Open the catalog to page 7We believe in what we do. We design and manufacture products that meet our passion for precision, high quality and design. iismiiiiiaiciiflit mmmmmw m m mlmmmmmmmmmmi
Open the catalog to page 9Master both wet and dry applications We offer efficient solutions for specific machining techniques and different work materials to maximize your machining. Dry machining is mainly used for specific machining techniques and work materials, such as carbon, high-tensile plastics or wood. The cutting edge is subject to thermal strains. Wet machining thus helps to regulate the impact of high heat that occurs during milling, ultimately protecting the tool against total tool failure. Reduced initial machine investment costs Simple and easy cleaning // Clear sight on point of action between tool and...
Open the catalog to page 10Supplying the right amount of coolant to where it matters External flood cooling Peripheral cooling Internal cooling Key features of external flood cooling Key features of peripheral cooling Universal application possibilities Problems may arise with deep cavities Reduction of tool life because cooling is not right on the cutting edge Suboptimal chip deflection Limited adjustment of nozzles due to different tool lengths and diameters Achieve peripheral cooling with reCool® and the use of our coolant flush disk KS / ER // Coolant is fed along the side of the tool to the cutting edge // Can be...
Open the catalog to page 11Internal cooling solution: reCool® RCS / RCR Low-cost retrofitting to internal cooling Retrofit flood cooling to internal cooling in two minutes with reCool®. Available for both driven tools and static tooling systems. Key features of reCool® static RCS for use with static holders // Cost-friendly conversion of existing static tooling systems to through coolant in only two minutes For ER collets (DIN 6499 / ISO 15488) in stationary colletholders with external fine threads* Coolant pressures of up to 150 bar** RCS / ERMX for emulsion and oil coolants Low-maintenance design For coolant through...
Open the catalog to page 12Internal cooling solution: reCool® RCS / RCR reCool® gets you more for less Achieve operational excellence in reducing manufacturing time and securing production chains. Customer 1 Production of metal tubes for air-conditioning sensors Working time / piece (sec) Parts per day up by 325 % Time per piece down by 77 % // Operations per part down by 75 % // Automotive manufacturers and suppliers are confronted with increasing process complexity, shorter technology cycles and steady pressure to innovate. Automotive industry logarithmic scale conventional with reCool® reCool® enables customers to produce...
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