MOSAIC - Modular Safety Intergated Controller
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modular safety integrated controller product catalogue

MVx Expansion units for safety speed monitoring MOR4, MOR4S8 Safety relay units with configurable outputs M1 (Standard) or M1S (Enhanced) Master Unit The Master Unit can be used as a stand-alone device or to control other expansion units MBx Expansion units for connection to the most common industrial Fieldbus systems for diagnostics and data communication MIx, MOx Additional Input/Output units MAx Analog input expansion unit Mosaic Safety Communication (MSC) Allows communication between the various units through a proprietary highspeed safety bus Removable terminals Two versions available...

KEY FEATURES Mosaic is a safety hub able to manage all safety functions of a machinery. Configurable and scalable, allows cost reductions and minimal wiring Mosaic can manage safety sensors and signals such as: - - - - - - - - - - - - - - - Light curtains Photocells Laser scanners Emergency stops Electromechanical switches Guard-lock safety door switches Magnetic switches RFID switches Inductive sensors Safety mats and edges Two-hands controls Hand grip switches Safety switch with guard locking Up to Encoders and proximities for safety speed control Loading cells, pressure switches,...

Master Unit M1 Standard Master Unit 8 digital inputs 2 inputs for Start/Restart interlock and EDM 2 pairs OSSD safety outputs (PNP 400 mA) 2 status outputs (PNP 100 mA). See note 2 4 test outputs (for short-circuits monitoring) Not compatible with the following expansion units: MA2, MA4, MI8O4, MO4L Speed monitoring Input expansion units Output expansion units Speed monitoring expansion units 2 pairs OSSD safety outputs (PNP 400 mA) 4 test outputs (for short-circuits monitoring) 2 inputs for Start/Restart interlock and EDM Safety speed monitoring (up to PL e) for: zero speed control,...

Master Unit M1S Enhanced Master Unit 8 digital inputs 4 inputs for Start/Restart interlock and EDM. See note 1 4 single OSSD safety outputs, or 2 pairs (PNP 400 mA) 4 status outputs (PNP 100 mA). See note 1 and 2 4 test outputs (for short-circuits monitoring) Compatible with all expansion units ...to the Master Units Safety relays Additional inputs/outputs Additional status outputs Safety relay output expansion units Field-bus interface units Input/Output expansion units Status output expansion units Interface unit allowing the connection of remote expansions via proprietary MSC bus 2...

STANDARD MASTER UNIT SAFETY OUTPUTS 2 pairs OSSD Master unit, also usable as a stand-alone device, able to control any other expansion unit (not compatible with: MI8O4, MO4L and MA4). With 8 digital inputs and 2 pairs OSSD safety outputs. APPLICATION EXAMPLE Stand-alone: To provide protection for a smaller machinery connecting for example 1 safety light curtain, 1 e-stop, 1 magnetic sensor and 1 two-hand switch. STATUS OUTPUTS 2 LOGICAL OPERATORS 64 As Master unit: To control a more complex system providing protection for bigger machineries. TECHNICAL FEATURES 2006/42/EC: “Machine...

ENHANCED MASTER UNIT SAFETY OUTPUTS 4 single OSSD or 2 pairs EDM/RESTART 4 APPLICATION EXAMPLE The enhanced version of the master unit allows to control complex system and machinery that require a greater number of safety outputs, status outputs and logical operators TEST OUTPUTS 4 STATUS OUTPUTS 4 TECHNICAL FEATURES Digital inputs Master unit, also usable as a stand-alone device, able to control any other expansion unit. With 8 digital inputs, 4 single or 2 pairs OSSD safety outputs. 2006/42/EC: “Machine Directive” 2014/30/EU: “Electromagnetic Compatibility Directive”. 2014/35/EU: “Low...

INPUT/OUTPUT EXPANSION UNITS INPUT EXPANSION UNITS Input/output expansion unit. With 8 digital inputs and 2 (MI8O2) or 4 (MI8O4) OSSD safety outputs. MI8O4 allows to configure the safety output as single channel. Input expansion units with 8 (MI8) or 16 (MI16) digital inputs increase the number of inputs of an Master unit. APPLICATION EXAMPLE To provide more inputs and outputs for a smaller machinery connecting for example extra safety sensors and/or e-stops buttons and to control 2 extra actuators. APPLICATION EXAMPLE To provide more inputs for a smaller machinery connecting for example...

INPUT EXPANSION UNIT ANALOGUE INPUTS EXPANSION UNIT Input expansion unit for safety mats and edges. With 12 digital inputs and 8 test outputs for sensor monitoring. With 2 (MA2) or 4 (MA4) indipendent isolated analogue channels (500 V). Individual channels can be paired-up to allow sensor reading redundancy. APPLICATION EXAMPLE With 8 test outputs can manage up to 4 independent safety mats or edges. Test output signals are used to monitor overloads and short circuits on input lines. APPLICATION EXAMPLE Any application requiring analogic sensors connection as loading cells, pressure...

OUTPUT EXPANSION UNITS OUTPUT EXPANSION UNIT Output expansion units with 2 (MO2) or 4 (MO4) safety outputs pairs increase the number of safety outputs of a Master unit. Output expansion unit with 2 pairs OSSD or 4 single OSSD safety outputs (PNP 400 mA), 4 relative inputs for external feedback contacts (EDM) and 4 status output. APPLICATION EXAMPLE To provide more safety outputs in machine where different actuators need to be controlled. For example automatic packaging machines, etc. SAFETY OUTPUTS 2 (MO2), 4 (MO4) EDM/RESTART 2 (MO2), 4 (MO4) APPLICATION EXAMPLE To provide 2 different...

HIGH CURRENT OUTPUT EXPANSION UNIT SAFETY RELAY UNIT WITH CONFIGURABLE OUTPUTS Output expansion unit with 2 pairs OSSD or 4 single OSSD high current safety outputs (PNP 2,0 A per channel, 8 A in total), 4 relative inputs for external feedback contacts (EDM) and 8 status output. Output expansion unit with 4 safety relays with guided contacts. APPLICATION EXAMPLE To provide 4 configurable guided contact safety relays. It allows to select the safety category via MSD: APPLICATION EXAMPLE To provide 2 different high current output configurations (configurable with MSD configuration software) ■...