MOSAIC - Modular Safety Intergated Controller
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MOdular SAfety Integrated Controller product catalogue

MVx Expansion units for safety speed monitoring MOR4, MOR4S8 Safety relay units with configurable outputs Mosaic M1 (Standard) or Mosaic M1S (Enhanced) Master Unit The Master Unit can be used as a stand-alone device or to control other expansion units MBx Expansion units for connection to the most common industrial Fieldbus systems for diagnostics and data communication MIx, MOx Additional Input/Output units MAx Analog input expansion unit Mosaic Safety Communication (MSC) Allows communication between the various units through a proprietary highspeed safety bus Removable terminals Two...

KEY FEATURES Mosaic is a safety hub able to manage all safety functions of a machinery. Configurable and scalable, allows cost reductions and minimal wiring The new Mosaic M1S COM master unit integrates 2 RJ45 network connectors for connections to the field bus and / or to the network for remote control. Mosaic can manage safety sensors and signals such as: - Light curtains Photocells Laser scanners Emergency stops Electromechanical switches Guard-lock safety door switches Magnetic switches RFID switches Inductive sensors Safety mats and edges Two-hands controls Hand grip switches Up to...

Mosaic M1 Standard Master Unit Mosaic M1 Not compatible with the following expansion units: MA2, MA4, MI8O4, MO4L 2 inputs for Start/Restart interlock and EDM 2 pairs OSSD safety outputs (PNP 400 mA) 2 status outputs (PNP 100 mA). See note 2 Mosaic M1S e Mosaic M1S COM Compatible with all expansion units 4 test outputs (for short-circuits monitoring) Field-bus interface with MBx communicatrion expansion unit Speed Monitoring Additional Outputs Input expansion units Output expansion units Speed monitoring expansion units 2 pairs OSSD safety outputs (PNP 400 mA) 4 test outputs (for...

Enhanced Master Unit Enhanced Field-bus Ready 4 inputs for Start/Restart interlock and EDM. See note 1 4 inputs for Start/Restart interlock and EDM. See note 1 4 single OSSD safety outputs, or 2 pairs (PNP 400 mA) 4 single OSSD safety outputs, or 2 pairs (PNP 400 mA) 4 status outputs (PNP 100 mA) See note 1 and 2 4 status outputs (PNP 100 mA). See note 1 and 2 4 test outputs (for short-circuits monitoring) 4 test outputs (for short-circuits monitoring) Integrated field-bus Inteface. Protocols: Ethernet IP, EtherCAT, PROFINET, Modbus TCP Field-bus interface with MBx communicatrion expansion...

MASTER UNITS MOSAIC M1 - STANDARD DIGITAL INPUTS 8 SAFETY OUTPUTS 2 pairs OSSD EDM/RESTART 2 TEST OUTPUTS 4 STATUS OUTPUTS 2 LOGICAL OPERATORS 64 MOSAIC M1S - ENHANCED DIGITAL INPUTS 8 SAFETY OUTPUTS 4 single OSSD or 2 pairs EDM/RESTART 4 TEST OUTPUTS 4 STATUS OUTPUTS 4 LOGICAL OPERATORS 128 MOSAIC M1S COM - ENHANCED FIELD-BUS READY new DIGITAL INPUTS 8 SAFETY OUTPUTS 4 single OSSD or 2 pairs APPLICATION EXAMPLE Stand-alone: To provide protection for a smaller machinery connecting for example 1 safety light curtain, 1 e-stop, 1 magnetic sensor and 1 two-hand switch. As Master unit: To...

PART NUMBERS 2006/42/EC: “Machine Directive” 2014/30/EU: “Electromagnetic Compatibility Directive”. 2014/35/EU: “Low Voltage Directive” 2011/65/EU “Restriction on the use of certain hazardous substances in electrical and electronic equipment” EN 61131-2 “Programmable controllers - Part 2. Equipment requirements and tests” EN ISO 13849-1 (Cat. 4 PL e) “Safety of machinery - Safetyrelated parts of control systems - Part 1: General principles for design” EN 61496-1 (Type 4) “Safety of machinery - Electro sensitive protective equipment - General requirements and tests” EN 61508-1 (SIL3)...

INPUT/OUTPUT EXPANSION UNITS INPUT EXPANSION UNITS Input/output expansion unit. With 8 digital inputs and 2 (MI8O2) or 4 (MI8O4) OSSD safety outputs. MI8O4 allows to configure the safety output as single channel. Input expansion units with 8 (MI8) or 16 (MI16) digital inputs increase the number of inputs of an Master unit. APPLICATION EXAMPLE To provide more inputs and outputs for a smaller machinery connecting for example extra safety sensors and/or e-stops buttons and to control 2 extra actuators. APPLICATION EXAMPLE To provide more inputs for a smaller machinery connecting for example...

INPUT EXPANSION UNIT ANALOGUE INPUTS EXPANSION UNIT Input expansion unit for safety mats and edges. With 12 digital inputs and 8 test outputs for sensor monitoring. With 2 (MA2) or 4 (MA4) indipendent isolated analogue channels (500 V). Individual channels can be paired-up to allow sensor reading redundancy. APPLICATION EXAMPLE With 8 test outputs can manage up to 4 independent safety mats or edges. Test output signals are used to monitor overloads and short circuits on input lines. APPLICATION EXAMPLE Any application requiring analogic sensors connection as loading cells, pressure...

OUTPUT EXPANSION UNITS OUTPUT EXPANSION UNIT Output expansion units with 2 (MO2) or 4 (MO4) safety outputs pairs increase the number of safety outputs of a Master unit. Output expansion unit with 2 pairs OSSD or 4 single OSSD safety outputs (PNP 400 mA), 4 relative inputs for external feedback contacts (EDM) and 4 status output. APPLICATION EXAMPLE To provide more safety outputs in machine where different actuators need to be controlled. For example automatic packaging machines, etc. SAFETY OUTPUTS 2 (MO2), 4 (MO4) EDM/RESTART 2 (MO2), 4 (MO4) APPLICATION EXAMPLE To provide 2 different...

HIGH CURRENT OUTPUT EXPANSION UNIT SAFETY RELAY UNIT WITH CONFIGURABLE OUTPUTS Output expansion unit with 2 pairs OSSD or 4 single OSSD high current safety outputs (PNP 2,0 A per channel, 8 A in total), 4 relative inputs for external feedback contacts (EDM) and 8 status output. Output expansion unit with 4 safety relays with guided contacts. APPLICATION EXAMPLE To provide 4 configurable guided contact safety relays. It allows to select the safety category via MSD: APPLICATION EXAMPLE To provide 2 different high current output configurations (configurable with MSD configuration software) ■...