Waste glass processing

Waste glass processing

Waste glass processing

Product catalog summary
Overview
REDWAVE, a division of BT-Wolfgang Binder GmbH, specializes in waste glass processing plants, with installations across various countries including Austria, Finland, Russia, and the USA. Their expertise covers the entire process from consultancy to customer service, ensuring efficient glass recycling for various applications.
Process Consultancy
REDWAVE offers comprehensive consultancy services, including defining requirements, creating material and process flow diagrams, and conducting in-house sorting tests. They also facilitate reference visits to existing installations.
Project Development
The company handles plant performance and mass balance calculations, develops design concepts, and provides plant engineering and cost estimation services.
Project Management
REDWAVE coordinates projects by monitoring milestones, collaborating with partners and subcontractors, and managing supply logistics.
Manufacturing and Supply
They provide technical specifications for plant components, detailed manufacturing documentation, and ensure quality assurance throughout the process.
Installation and Commissioning
REDWAVE oversees site coordination, mechanical and electrical installation, commissioning, and start-up. They also offer training for plant personnel.
Customer Service
Services include remote support, service contracts, and preventive maintenance to ensure ongoing plant efficiency.
Waste Glass Processing
REDWAVE processes various types of glass, including container, float, insulation glass wool, foam glass, and glass beads. The process involves several steps: preparation, sorting, and quality control.
Sorting Process
The sorting process includes multiple steps:
  • Preparation: Crushing, drying, screening, and separation of metals and organics.
  • Sorting Steps: Removal of lead glass, ceramics, and plastics, followed by color sorting and clean-up using REDWAVE technologies like CS, CX, and CXF sorters.
  • Quality Control: Utilizes REDWAVE PMCS for process monitoring and REDWAVE SAS for sample analysis.
Input and Output
Input materials include kerbside collection, bottle bank material, and MRF glass material. The final products are suitable for remelting in container glass manufacturing or other uses like construction.
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Catalog excerpts

Waste glass processing-1

REDWAVE – your reliable partner Process Consultancy • Definition of requirements • Material and process flow diagrams • Reference visits and in-house sorting test Project Development • • • • Plant performance and mass balance calculations Development of design concept Plant engineering Cost estimation Project Management • Project coordination and milestone monitoring • Cooperation with partner and subcontractors • Coordination of supplies Manufacturing – Supply of equipment • Technical specification of plant components • Detailed manufacturing documentation • Quality assurance Our projects REDWAVE waste glass processing plants have been successfully installed in Austria, Finland, Russia, Italy, Germany, Great Britain, the Czech Republic, Spain, Poland, the Netherlands, Hungary, the USA, France, Tunisia, Ukraine, Sweden, etc. Installation – Commissioning • • • • Site coordination Mechanical and electrical installation Commissioning and start-up Training of plant personnel REDWAVE, a division of BT-Wolfgang Binder GmbH Customer Service • Remote access for support • Service contracts • Preventive services Wolfgang Binder Str. 4 8200 Eggersdorf bei Graz, Austria Tel.: +43 3117 25152 2200 E-Mail: [email protected]

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Waste glass processing-2

The REDWAVE waste glass sorting process INPUT MATERIAL – glass from collection system • Container glass • Float glass • Insulation glass wool • Foam glass • Glass beads • Others (aggregate, abrasives,...) Fines, metals, organics, moisture, coarse contaminants Waste glass processing for cullet reuse: Crushing, drying, screening, manual QC check, metals separation, organics separation Removal of lead glass, glass ceramics and plastics Lead glass, glass ceramics, plastics Removal of ceramics, porcelain, stones and metal Ceramics, stones, porcelain, metals Cullet colour sorting SORTING STEP 3 Flint...

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All REDWAVE, a division of BT-Wolfgang Binder GmbH catalogs and technical brochures

  1. Conveyor Belt

    2  Pages

  2. QMS

    2  Pages

  3. SAS

    2  Pages

  4. CX

    3  Pages

  5. XRF

    2  Pages

  6. 2i

    2  Pages

  7. Metal sorting

    2  Pages

  8. Paper sorting

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.