SAS

SAS

SAS

Product catalog summary
Overview: The document outlines the sensor-based sorting technology developed by REDWAVE, a division of BT-Wolfgang Binder GmbH, for glass recycling. It focuses on the Sample Analysing System (SAS) designed to enhance quality control in glass recycling processes.
Customer Benefits:
  • Automated quality control for high-volume samples.
  • Continuous analysis of product attributes such as grain size, weight, and color distribution.
  • Quality assurance integrated into the sorting process.
  • Structured graphics for data representation.
  • Warning alerts for threshold breaches.
  • Assistance in fault finding for sorting machines and screen mats.
  • Increased plant efficiency through targeted data evaluation.
  • Long-term archiving and monitoring of analyses.
REDWAVE Quality Management System (QMS): The system is designed to continuously control and monitor the sorting process, ensuring high-quality raw material production for the glass industry. It includes:
  • REDWAVE Process Monitoring and Control System (PMCS): For continuous monitoring and optimization of sorting processes.
  • REDWAVE Sample Analysing System (SAS): For continuous quality analysis of furnace-ready cullet.
Key Components:
  • REDWAVE Optical Sample Analyser: Acquires statistical data on color and size distribution, CSP (Ceramics, Stones, Porcelain) content, and metals content. It ejects contaminants like CSP and metals.
  • REDWAVE XRF Sample Analyser: Measures lead content, other heavy metals, and glass-ceramics. It manages the passing material flow with automated discharge and recirculation.
Process Flow:
  • Automated sample taking adjustable to product outfeed percentages.
  • Material hopper with adjustable discharge feeder.
  • Screening for fines removal.
  • Processing plant with optical sorting and REDWAVE PMCS.
Product Data: Includes processing data, quality metrics, and additional information for products like FLINT, GREEN, and AMBER glass.
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Catalog excerpts

SAS-1

Processed recycled glass cullet is the most important raw material for the container glass industry and the better the quality the more of it can be utilized. With the REDWAVE Quality Management System (REDWAVE QMS) BT-Wolfgang Binder offers an excellent tool to continuously control and monitor the sorting process. SAS SAMPLE ANALYSING SYSTEM • REDWAVE Process Monitoring and Control System (REDWAVE PMCS) for the continuous monitoring and optimizing of the sorting process by means of permanently analysing the individual sorting steps • REDWAVE Sample Analysing System (REDWAVE SAS) for the continuous quality analyses of the furnace-ready cullet The combination of these two systems guarantees optimum performance of the beneficiation processes and the production of high quality raw material for the glass industry. Sensor based sorting technology for glass recycling Customer Benefits: • Automated quality control of high volume samples • Continuous product analysis (grain size, weight, colour distribution) • Quality assurance and quality control already during sorting process • Clearly-structured graphics • Warning message if threshold values are exceeded or fallen short of • Fault finding assistance (sorting machines, screen mats) • Increase of plant efficiency due to targeted data evaluation • Archiving of previous analyses and monitoring over a long period Focus on Quality REDWAVE, a division of BT-Wolfgang Binder GmbH, Wolfgang Binder Str. 4, 8200 Eggersdorf bei Graz, Austria Tel.: +43 3117 25152 2200, E-Mail: [email protected], www.redwave.com designed by BTMC | RED-S19-52

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SAS-2

Integrated System for Cullet Processing Plants Stand-Alone System for Cullet Processing Plants or Cullet Quality Control at Glass Manufacturing Plants Cullet Outfeed Recording of plant and production data generated from REDWAVE Process Monitoring and Control System Processing Plant with Optical Sorting and REDWAVE PMCS (Process Monitoring and Control System) Cullet Supply Recording of supplier and product data Cullet Supply from External Cullet Processing Plants (Automated) Sample Taking - % of supplied product batch GREEN Product Automated Sample Taking - Adjustable - % of product outfeed -...

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All REDWAVE, a division of BT-Wolfgang Binder GmbH catalogs and technical brochures

  1. Conveyor Belt

    2  Pages

  2. QMS

    2  Pages

  3. CX

    3  Pages

  4. XRF

    2  Pages

  5. 2i

    2  Pages

  6. Metal sorting

    2  Pages

  7. Paper sorting

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.