QMS

QMS

QMS

Product catalog summary
Quality Management System Overview
The REDWAVE Quality Management System (QMS) is designed to optimize sorting processes and ensure high-quality recycled products. It includes automated quality control, continuous product analysis, and quality assurance during the sorting process. The system provides structured graphics and alerts if benchmarks are not met.
Input Sample Analyzing (REDWAVE SAS)
Samples from input materials are analyzed using the REDWAVE Sample Analyzing System (SAS) to ensure quality before processing. This step is crucial for maintaining the integrity of the sorting process.
Process Monitoring and Control System (REDWAVE PMCS)
The REDWAVE PMCS continuously monitors and controls the sorting process. It analyzes individual sorting steps to optimize efficiency and includes features like load monitoring and signal adjustments to maintain normal load ranges.
Output Quality Control (REDWAVE SAS)
The final product stream is analyzed using the REDWAVE SAS to ensure the quality of the output. This step involves automatic online analysis and control of the final product quality.
Customer Benefits
  • Automated quality control for high-volume samples
  • Continuous analysis of grain size, weight, and color distribution
  • Quality assurance during the sorting process
  • Structured graphics for easy interpretation
  • Alerts for deviations from benchmarks
Application-Specific Quality Reports
Glass: Reports include percentages of flint, amber, and green glass, CSP content, metal content, and color and size distribution.
Paper: Reports focus on deinking content and contamination levels, with specific categories like office paper and cardboard.
Plastics: Reports differentiate between desired (e.g., PET) and undesired products (e.g., PE, PP).
Wood: Reports distinguish between desired (e.g., virgin wood) and undesired products (e.g., MDF).
Metals: Reports include desired (e.g., Fe) and undesired metals (e.g., Cu, Zn), with size distribution analysis.
Minerals: Reports cover input control, product quality, color distribution, and metal content.
For all applications, if any figure exceeds thresholds, a warning or action request is sent to the plant control system.
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Catalog excerpts

QMS-1

REDWAVE QUALITY MANAGEMENT SYSTEM (QMS) The Quality Management System guarantees optimum performance of the sorting process and the recovery of high quality recycled products. Process Monitoring and Process Monitoring and Control System Control System (REDWAVE PMCS) (REDWAVE PMCS) Input sample analysing (REDWAVE SAS) Output quality control (REDWAVE SAS) For continuous monitoring and For continuous monitoring and control of the complete sorting controlling of the complete process. sorting process. Samples are taken from the input material received from different suppliers for being analysed before processing. For analysing the samples run through a REDWAVE SAS (Sample Analysing System). For continuous control and automatic online analysis of the final product. The individual sorting steps are perThe individual sorting steps are permanently analysed to continuously manently analysed to continuously monitor and optimize the complete monitor and optimize the complete sorting process. sorting process. Load of the entire REDWAVE Load of each channel of REDWAVE Signal, to decrease/increase the input feeding, to bring the REDWAVE into normal load range. REDWAVE shows the 25, median and 75 measure points. If the values are out of range, the grain size of the input material is not correct. QUALITY MANAGEMENT SYSTEM for sorting plants Glass | Paper | Plastics | Wood | Metals | Minerals FEEDING MONITORING REDWAVE specifications Sample of the final product stream runs through REDWAVE SAS (Sample Analysing System) and controls and analyses the quality of the final product. final product stream For analysis of the infeed material. Increase Feeding CUSTOMER BENEFITS: • Automated quality control of high volume samples or streams • Fault finding assistance (sorting machines, screen mats) • Continuous product analysis (grain size, weight, colour distribution) • Increase of plant efficiency due to targeted data evaluation • Quality assurance and quality control already during sorting process • Archiving of previous analyses and monitoring over a long period • Clearly-structured graphics • Certified result for customers and suppliers • Warning message if benchmarks are fallen short of or exceeded • Retained data for trend forecasts etc. REDWAVE, a division of BT-Wolfgang Binder GmbH, Wolfgang Binder Str. 4, 8200 Eggersdorf bei Graz, Austria Tel.: +43 3117 25152 2200, E-Mail: [email protected], www.redwave.com designed by BTMC | R

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QMS-2

GLASS APPLICATION PLASTICS APPLICATION Available data for quality report: Available data for quality report: Percentage of material classes of visible two-dimensional surface by assigning theoretical weight, percentages of classes can be reported: Product quality: Counted pieces or objects of analysed material by assigning theoretical weight, percentages of classes can be reported:  % of flint glass  % of amber glass  % of green glass  % of CSP (Ceramics, Stones, Porcelain) content  % of metal content  % of lead content  % of other heavy metals (Strontium, Barium, etc.)  % of glass ceramics...

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All REDWAVE, a division of BT-Wolfgang Binder GmbH catalogs and technical brochures

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  3. CX

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  4. XRF

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  5. 2i

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  6. Metal sorting

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  7. Paper sorting

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.