RAYON 135
19Pages

Document Title: Project Name Catalog number RAYON 135 Reliable, High performance High power density, 100ARMS Motor controller driver

Document Title: Project Name Catalog number © 2024 Redler Technologies Ltd. No part of this document may be reproduced or transmitted in any form or by any means without the expressed written permission of Redler. Disclaimer This documentation was accurate and reliable at the time of its release. The manufacturer may revise product specifications and/or this document at any time without specifications of the product described in this manual without notification. Product warranty The Rayon 135 warranty is valid for 12 months from the date of shipment, unless otherwise specified. The warranty...

Document Title: Project Name Catalog number Redler Technologies, 15 Atir-Yeda, Kfar Saba Israel 4442211 web: http://www.redlertechnologies.com Tel: 972-9-7672980. Fax: 972-9-8652381

Document Title: Project Name Catalog number Release data First release Nikita Zapesotskiy Current and speed control frequency updated. Nikita Zapesotskiy Almog Matana Product revision control. Rev # 1.0 2.0 Changes First release. Enhanced phase protection. Feedback, communication, I/O connectors changed. Added isolated inputs. RS232 max data rate increased from 250 kb/s to 1 Mb/s. Enhanced EFT/ESD protection. Redler Technologies, 15 Atir-Yeda, Kfar Saba Israel 4442211 web: http://www.redlertechnologies.com Tel: 972-9-7672980. Fax: 972-9-

Document Title: Project Name Catalog number Drive Features The Rayon 135 is a motor controller driver who can power up to 12.5kW motors, and support applications such as position, speed, and torque. Full digital control enables fast response and high bandwidth of current and position control loops and enables easy implementation in servo applications. A dedicated GUI provides automatic control loop parameters for fast application setup, load/read parameters, and a high-speed, Realtime graph monitor. Key features • • • • • • • • • • • • • • • • Miniature module, high power density. Powers...

Document Title: Project Name Catalog number Brushless motors with absolute SSI encoder – sinusoidal commutation. Current control • • • • • • • • Fully digital, closed loop PI at 20 kHz. Programmable PID. 20kHz PWM. Sinusoidal or trapezoidal commutation with FOC. 20 kHz sample rate, 12-bit current loop resolution. Control filters. DC bus power supply compensation. Autotuning. Speed control • • • • Fully digital, closed loop PID at 4 kHz. Programmable PID. Control filters. Autotuning. Position control • • Fully digital, closed loop PID at 2 kHz. Programmable PID. Communication Two...

Document Title: Project Name Catalog number Specifications Absolute Maximum Parameter Motor voltage Supply voltage for the Power side of Rayon 135 Motor current Supply voltage output for encoder and Hall sensors Logic voltage Supply voltage for the logic side of Rayon 135 Digital input 2 Isolated channels 4 Non-isolated channels Analog input Motor voltage Recommended working range Control voltage Recommended working range Continuous motor current With heat sink @45°C ambient Peak motor current (2 No cooling @45°C ambient min) With heat sink @45°C ambient Peak motor current (15 sec) Encoder,...

Document Title: Project Name Catalog number Packet rate Analog input Input voltage range 2 Isolated channels Digital input High-level input voltage Low-level input voltage High-level input voltage Low-level input voltage 2 outputs (High side) Current sensors Sample frequency Motion feedback Sample frequency Sample frequency Safety signal Recommended working range High input threshold Brake external supply Recommended working range Brake output current Contactor sink current Operating temperature Storage temperature Redler Technologies, 15 Atir-Yeda, Kfar Saba Israel 4442211 web:...

Document Title: Project Name Catalog number Motor feedback Parameter Incremental Input voltage Baud rate Packet period Δ High level input voltage Δ Low level input voltage Encoder termination Between positive and negative terminals Mechanical Parameter Connectors type Mating connector Molex 105308-1212 Molex 105308-1208 Molex 105308-1206 Molex 105308-1216 Redler Technologies, 15 Atir-Yeda, Kfar Saba Israel 4442211 web: http://www.redlertechnologies.com Tel: 972-9-7672980. Fax: 972-9-8652381

Document Title: Project Name Catalog number Current-temperature derating The derating tests were performed at maximum load for the unit, for each working point. The tests were performed so that the system was in thermal stabilization during steady state, according to the definition of a change of only up to one degree in half an hour. The derating tables show the possible current/power limitation depending on the ambient temperature. Do not operate above the displayed settings shown. *The system was tested in an environment without air flow, the operation of the unit under air flow is...

Document Title: Project Name Catalog number *Dimensions are in mm Figure 2 - Dimensions. Redler Technologies, 15 Atir-Yeda, Kfar Saba Israel 4442211 web: http://www.redlertechnologies.com Tel: 972-9-7672980. Fax: 972-9-8652381

Document Title: Project Name Catalog number System architecture Figure 3 - System architecture. Connectors and signal description • • • • • • • Power I/O Signals Communication and Control Signals Incremental Encoder Hall Sensor and Motor temperature Safety and Brake Signals SSI Encoder Redler Technologies, 15 Atir-Yeda, Kfar Saba Israel 4442211 web: http://www.redlertechnologies.com Tel: 972-9-7672980. Fax: 97

Document Title: Project Name Catalog number Power Cables 8-10 AWG. Use ring terminal lug. Pin # Signal Name Signal Description V Motor + V Motor Return Motor power supply 15 to 72V Motor power supply return Safety and Brake signals Molex 105310-1112 mate with: 1053081212. crimp Terminals: 105300-1100 Signal Description Digital Ground Digital and logic power supply voltage return 0V RS232 Rx signal (Data to Rayon 135) Safety0 input 0-24V, Active high, Referenced to GND ISO Safety1 input 0-24V, Active high, Referenced to GND ISO Brake coil voltage supply return Brake coil voltage supply...