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Power Transmission Z,R,SR,DLO,D,BVI
Power Transmission Z,R,SR,DLO,D,BVI
- Up to 50,000 hours of operation without maintenance.
- Frictionless operation with efficiency reaching 99%.
- High rotational speeds.
- Significantly reduced starting torque.
- Operating temperature over 30°C lower than standard Z.
- Available in Z and ZR series (sizes 16, 20, 25, 31).
- Vertical shaft versions are not recommended.
- "Seal-less" versions are not advised for applications with high acceleration/deceleration.
- Viton seal ring (no seal code for base version).
- DL: Viton seal ring with dust lip.
- DE: Two Viton seal rings.
- DEDL: DE with one ring having a dust lip.
- Special "seal-less" option determined by lubrication code 10, 12, or 13.
- Universal Z, ZT, ZR, ZI, ZD series with various shaft and bore configurations.
- Ratios range from 0.5 to 6, depending on the series.
- Various mounting positions and lubrication options available.
- Cooling options include with or without cooling systems.
- Tables provided for maximum axial and radial loads on shafts.
- Data on inertia and stiffness for different sizes and ratios.
- Detailed tables for power and torque across different sizes and speeds.
- The C Series Spiral Bevel Gearboxes offer two speed ratios: 1 and 2, with consistent dimensions across all ratios. They feature a high-strength aluminum alloy cubic design with integrated bearing housing for compact dimensions. The mounting faces n1 and n2 have the same pilot diameter, and mounting holes are identical on all six faces. The spiral bevel gears are hardened, tempered, and ground, with similar properties regardless of rotation direction. Multi-position lubrication plugs use synthetic oil.
Series C - Spiral Bevel Gearboxes:
- Available in three sizes: 12, 16, and 20, and three models: A (left output), B (right output), and C (double output). The design is simplified and economical, with identical dimensions for all speed ratios. The gearbox features a high-strength aluminum alloy cubic housing and integrated bearing housing with reduced center distance. Fixation is achieved through identical tapped holes on all six faces. The gears are cemented, hardened, and ground, suitable for use in both rotation directions. Lubrication is provided by synthetic oil with multi-position plugs.
Service Life and Power Calculation:
- The service life factor (Ki) and service factor (Ka) are used to calculate the design power (P) using the formula: P = P1 x Ka x Ki. The absorbed power (P1), speeds (n1 and n2), and duty cycle conditions (Ka and Ki) are required data for selecting the appropriate gearbox.
Power and Torque, Lubrication:
- The document provides tables for power (P1) and torque (T1) at various speeds (n1) for different sizes (12, 16, 20). Lubrication involves filling from the top or side and draining from the side or bottom, with a level plug at the bottom right.
Dimensions:
- The document outlines the dimensions for sizes 12, 16, and 20, including shaft dimensions and mounting hole specifications.
BVI/MVI Series - Industrial Gearboxes:
- These gearboxes are designed for heavy-duty and continuous operation, with a wide range of power (up to 220 kW) and speed options (2 to 9 speeds in a single module). They feature high precision carburized gears and optimized lubrication systems. Options include motor flanges, remote control systems, and reinforced bearings.
Ordering Code and Ratios:
- The document provides a detailed ordering code system for selecting the type, size, speed code, version, gear combination, mounting position, and accessories. It also includes tables for power and ratios for different gearbox types and sizes.
- N and R Gearboxes: Input and output shafts rotate in the same direction. Available in 2 to 9-speed configurations.
- S Gearboxes: Input and output shafts rotate in opposite directions, with a maximum of 3 ratios.
- SN Gearboxes: Similar dimensions to N gearboxes but with two S-type shafts.
- IB Gearboxes: Feature a reversing system with a 1:1 ratio incorporated.
The document outlines the importance of selecting oil viscosity based on working temperature, which is influenced by factors such as input speed, reduction ratio, transmitted power, and ambient temperature. The required oil quantity depends on the housing dimensions, gearing reduction ratio, and rotation speeds, indicated by a sight glass or screw.
Oil Filling and Draining Procedures:
To fill oil, remove the breather plug and pour oil up to the middle of the sight glass. For draining, remove the magnetic plug at the bottom of the gearbox while the oil is hot. Systematic cleaning is not necessary at each oil change, but if done, use flushing oil. The first oil change should occur after 50 hours of operation, with subsequent changes depending on working temperature.
BD Series - Single Position Jaw Clutches:
This section describes the BD Series clutches, which use high-strength jaws for power transmission disconnection. Engagement and disengagement occur at a single position (every 360°), with options for manual or remote control. The working position is horizontal, and lubrication is achieved through oil splash.
Technical Data and Dimensions:
The document provides detailed dimensions and torque specifications for various types within the BD Series, including BD, ZDB, and ZDT types. It includes tables with torque values and maximum speeds for each type.
SR Series - Differentials and Reducers:
The SR Series features a compound epicyclic gearing system, offering high torque capacity in a compact space. The design allows for multiple planet gears, providing solutions for various electro-mechanical drive problems. The document details the kinematic features, including sizes, torque, speed ratios, and construction materials.
The REDEX epicyclic unit consists of three main elements: the casing, reaction sleeve/sun gear, and central shaft/sun gear. The document explains the relationship between these elements using the Willis formula, applicable when the unit is used as a reducer or differential.
The document provides a comprehensive guide on the D Series Differential Phase Shifters, which are designed to adjust the angular position of a machine shaft relative to a reference element or movement. These models are particularly suitable for positioning systems where space is limited and multiple installation options are available.
The D Series includes various models such as DLO, DLO-D, DR, DRD, and DRI, each incorporating a high-quality planetary differential and an irreversible worm gear within a sealed housing. This design allows for infinite angular adjustment of the output shaft. The DR series includes additional features like right-angle inputs and manual disengagement options.
The document details the specifications for each series, including standard and correction ratios, maximum output and correction speeds, unit efficiency, and backlash options. For example, the DLO series has a standard ratio of 3 and a correction ratio of 135, with a maximum output speed of 1000 min-1.
Tables are provided to illustrate the nominal power and torque capacities for different sizes and models. The document emphasizes the importance of selecting units where the torque shown in the tables exceeds the calculated torque, ensuring compatibility with thermal and radial load capacities.
Radial load capacities are specified for each model, with loads assumed to be applied at the midpoint of the shaft extensions. The document provides detailed load capacities for different speeds and sizes.
Detailed dimensional drawings and tables are provided for each series, including DLO, DLO-D, DR, DRD, and DRI. These include measurements for various components such as shafts, flanges, and mounting positions.
The document includes an ordering code system to specify model designations, ratios, rotation directions, mounting positions, and optional flange configurations. Additional details on shaft ends and optional flanges are provided to assist in customization and installation.
The document provides specifications for the D Series Differential Phase Shifters, including dimensions and threading details for various sizes. Key dimensions include diameter (Ø), length (l1), and thread size (m x l2). The sizes range from 4 to 8, with corresponding dimensions and thread specifications provided in a tabular format.
All units are designed for splash lubrication but are shipped without oil. It is recommended to use oil with a viscosity of 150 centistokes at 40°C (ISO V.G. 150). The first oil change should occur after 200 hours of operation, followed by changes every 300 hours. Monthly oil level checks are advised.
The document outlines various mounting positions for the DLO & DLO-D Series and the DR, DRD, DRI Series. Specific instructions for filling, checking levels, and draining oil are provided for each series.
Contact details for REDEX and ANDANTEX offices in France, USA, Italy, UK, Spain, China, and India are provided, including addresses, phone numbers, and email addresses.
Catalog excerpts
Power Transmission Transmission de Puissance [email protected] www.precision-drives.com > USA | ANDANTEX 1705 Valley Road Wanamassa, NJ 07712 Ph. 1 732 493 2812 F. 1 732 493 29 49 E. [email protected] > UK | ANDANTEX Unit 3B, Lythalls Lane Industrial Estate, Lythalls Lane COVENTRY CV6 6FL T. +44 2476 30 7722 E. [email protected] > SPAIN | REDEX TEKNOLOGI PARKEA ELKARTEGIA Módulo 100 - Laga Bidea - 804 E-48100 Derio T. 34 944 404 295 F. 34 944 495 165 E. [email protected] > CHINA | REDEX 瑞德克斯（上海）机械维修服务有限公司上 海市松江区三浜路388号12栋201611 T. +86 21 64480636 F. +86 21 64480757 E. [email protected] > INDIA | REDEX INDIA Alcazar Plaza & Towers Road N°1 Banjara Hills Hyderabad 500034 Telangana T. +91 40 6613 9966 F. +91 40 2338 6966 E. [email protected] Power Transmission | Transmission de Puissance Spiral Bevel Gearboxes Reducers, Multipliers Industrial Gearboxes Differentials Renvois d’angle
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REDEX ANDANTEX ... A RENOWNED INDUSTRIAL PLAYER ... UN ACTEUR INDUSTRIEL DE REFERENCE
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OVERVIEW Z SERIES - Spiral Bevel Gearboxes The Z-Series product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability. All of these options are made possible by a modular design concept that starts with a cubic housing. The Z-Series is an extremely versatile product line, meeting virtually all of the technical office requests. R SERIES - Spiral Bevel Gearboxes A heavy duty additional range to the Z-Series (360 to 1980 kW). The R-Series product line offers 3 sizes...
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SOMMAIRE GENERAL SERIE Z - Renvois d'Angle Spiro-coniques La famille des renvois d'angles Série Z offre 7 tailles, 6 modèles et 9 rapports, combinés avec de multiples interfaces d'entrée-sortie, (choix entre arbre ou alésage, flasque...) qui permettent une très grande variété de montage. La disponibilité de ces nombreuses options est liée a une conception résolument modulaire dont la base est le bati cubique de l'appareil. La série Z constitue une ligne de produits extrêmement polyvalente, qui répond à pratiquement tous les besoins que peuvent exprimer les bureaux d'étude. SERIE R - Renvois d'Angle...
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Z Series Series - Right angle Spiral Bevel Gearboxes Z - Right angle Spiral Bevel Gearboxes Série Z - Renvois d’angle Série Z - Renvois d’angle CONTENTS SOMMAIRE DETAILLE SERIES Z - Renvois d’Angle Spiro-coniques Z SERIES - Spiral Bevel Gearboxes The universal design The Z-Series product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability. La famille des renvois d'angles Série Z offre 7 tailles, 6 modèles et 9 rapports, combinés avec de multiples interfaces d'entrée-sortie,...
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Z - Right angle Spiral Bevel Gearboxes Z SeriesSeries - Right angle Spiral Bevel Gearboxes Série Z - Renvois d’angle Série Z - Renvois d’angle OVERVIEW PRESENTATION Z Series : universal cubic design The family of Z Series bevel gearboxes offers a wide range of different sizes and types, which can be combined with many different input-output interfaces. This allows a wide variety of mounting configurations. The motion transmission is available in 2 or 3 different axes. Their modular design offers many additional functions such as reducer, multiplier, reversing, freewheel, or special bearing arrangements...
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Z Series - angle Spiral Bevel Gearboxes Z Series - RightRight angle Spiral Bevel Gearboxes Série Série Z - Renvois d’angle Z - Renvois d’angle OVERVIEW PRESENTATION HIGH QUALITY DESIGN AND MANUFACTURE Large range of gear ratios For use as reducer or multiplier Spiral bevel gears Case hardened alloy steel. Gears are shrunk fit onto shaft to eliminate key fretting HPG-S (Klingelnberg) gear cutting and finishing technology on request, offering the combined benefits of heavy duty, low noise and very long life. Low Backlash and transmission error As low as 3 arc.min on request (*) Efficiency of 95...
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Z Series - Right angle Spiral Bevel Gearboxes Série Z - Renvois d’angle OVERVIEW PRESENTATION HIGHLY VERSATILE CONCEPT Cubic Cast iron housing Machined for mounting on all six faces Alternative mounting solutions Using the motor flanges, or with additional plates Same external dimensions irrespective of ratio (except shaft n1) Same pilot diameter on mounting faces n1 and n2 Six different type derivatives Z : universal design, with standard or labyrinth seals ZR : reinforced shaft n2 ZT : pinion on through shaft n2 (multiplier) ZI : manual forward, neutral & reverse ZD : manual slide dog clutch...
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Z Series - Right angle Spiral Bevel Gearboxes Série Z - Renvois d’angle SHAFT ARRANGEMENT & DIRECTION OF ROTATION TYPES D’ENTREES - SORTIES & SENS DE ROTATION SHAFT ARRANGEMENT LETTER CODE CODIFICATION DES TYPES D’ENTREES/SORTIES Letters in box designates chosen shaft extension, type, and location. Les lettres encadrées indiquent les types et les positions correspondant aux interfaces choisies. Note : shaft letters must follow aphabetical order ex : 3 A, D, G, V : hollow bore, keyed + motor flange or M, R, S, T : hollow bore, splined + motor flange DIRECTION OF ROTATION LETTER CODE 2 B, E, H,...
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Z - Right Right Spiral Spiral Gearboxes Z Series Series - angle angle Bevel Bevel Gearboxes Série ZSérie Z - Renvois d’angle - Renvois d’angle MOUNTING POSITION & MOUNTING SURFACE OVERVIEW POSITION & FACES DE FIXATION PRESENTATION S X Position designation HIGHLY VERSATILE CONCEPT The sketches below and opposite are shown with respect to the floor. Cubic Cast iron housing T Machined for mounting on all six faces Mounting position & mounting surface are required to locate the oil fill, level and drain, as well as to select the surfaces to be painted. Alternative mounting solutions Using the motor...
Open the catalog to page 11All REDEX Group catalogs and technical brochures
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- Power supply unit
- DC power supply
- Force sensor
- Planetary gearbox
- Coaxial gearhead
- Tension/compression force transducer
- Precision gearhead
- Strain gauge force sensor
- Right angle gearhead
- Compact gearhead
- Solid-shaft gearhead
- Hollow-shaft gearhead
- Gear train gear reducer
- Gearbox for industrial applications
- Beam type force sensor
- Friction brake
- Transmission gearhead
- Signal amplifying integrated circuit
- Compact power supply
- Single-stage gearhead