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Non-Contact Lubrication
Non-Contact Lubrication
The document provides an overview of Raziol® Zibulla & Sohn GmbH's lubrication systems, emphasizing their expertise in lubrication technology for coils, blanks, and formed parts. The company offers a comprehensive package including consulting, repair, inspection, modernization, and training services.
Raziol offers various spray systems for coil and blank lubrication, such as Premium SA-P, Premium PBA, SlimLine SKT-SL, and Basic SKT-B spray chambers. These systems are designed for precise, sectoral, and selective lubrication, suitable for fully automatic production lines. They feature user-friendly controls and precision nozzles for reproducible application volumes.
The document details various lubricating points and nozzles, including ST LAMA-1000, ST LAMA-3000, ST DUSTY-2000, and ST LAMA-4000. Each type is designed for specific applications, offering precision spray heads, adjustable spray parameters, and compatibility with different lubricant viscosities.
Spray patterns are influenced by the type of spray air used, with options for core and peripheral sprays. The document explains how different air pressures affect the distribution and size of oil droplets, allowing for elliptical or circular lubrication patterns.
Each lubricating point and nozzle type is described with specifications such as spray angle, application volume, and compatibility with various lubricants. The document includes part numbers and descriptions for different nozzle attachments and extensions.
Raziol's lubrication systems are tailored to meet specific customer requirements, offering high precision and flexibility in industrial lubrication applications. The document serves as a comprehensive guide to their product offerings and technical specifications.
The document provides detailed technical specifications and descriptions of various spray lubrication systems and components, primarily used in industrial applications for coil and blank lubrication. It includes information on different nozzle types, control units, and spray system variants.
- Nozzles: Various nozzle types such as CD-100, CD-95/105, and BS 25-SRV-15 Mini are described, highlighting their precision, adjustability, and adaptability for different spray patterns (wide, round, swirl).
- Control Units: Systems like SPS 4000B (Beckhoff) and SPS 4000S (Siemens) are mentioned, emphasizing user-friendly operation and integration with visualization systems for easy control and monitoring.
- Lubrication Patterns: The document explains sectoral and partial lubrication methods, allowing for precise application of lubricants based on material width and travel distance.
- Spray System Variants: Different systems such as Premium SA-P and SlimLine SKT-SL are designed for specific lubrication tasks, offering high performance and flexibility in application.
- Reproducibility and Precision: Emphasis is placed on the reproducibility of lubricant application and the precision of spray parameters, ensuring consistent performance.
- Environmental Considerations: The systems are designed to be economical and environmentally aware, minimizing waste and optimizing lubricant use.
- Nozzle Attachments: Various attachments are available to modify spray patterns, including flat, round, and wide spray options.
- Control Features: Systems include features like pilot control valves, precision grid restrictors, and self-cleaning nozzle needles to enhance functionality and maintenance.
The systems are suitable for use in spray chambers forming nozzle bars, applicable in industries such as automotive for tasks like deep drawing, stamping, and profiling.
This document outlines the specifications and functionalities of various spray chamber systems designed for lubrication of coil materials and blanks. The systems are integrated into fully automatic production lines and are equipped with advanced features for precision lubrication.
- Designed for partial or sectoral lubrication of materials up to 4500 mm wide.
- Features a spray chamber with BS 25 nozzles, dosing unit, and exhaust system.
- Allows programmable application volumes and automatic system parameter settings.
- Includes user-friendly software and maintenance tools.
- Options include heating, circulation systems, and flow volume monitoring.
- Standard version for lubrication widths up to 1900 mm.
- Features a solid design with low passline and integrated spraying fixtures.
- Nozzle bars can be easily maintained and calibrated.
- Options include upright or horizontal exhaust systems and dosing units.
- Designed to enhance workplace safety and productivity by filtering air containing aerosols.
- Utilizes a multistage filter process for high filtration efficiency.
- Includes mechanical, scrubber, and electrostatic filter types.
- High-performance lubrication systems for blanks and coils.
- Special systems for integration in press lines and confined spaces.
For further details and support, contact Raziol at [email protected] or visit their website.
Catalog excerpts
Contact Lubrication Raziol® Zibulla & Sohn GmbH Non-Contact Lubrication Non-Contact Lubrication Dosing Units Dosing Units Zibulla & Sohn GmbH
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Zibulla & Sohn GmbH Raziol® Zibulla & Sohn GmbH Raziol: Raziol non-contact lubrication Best quality for lubrication plants and lubricants! Lubricating points and nozzles 6 The family enterprise Raziol® Zibulla & Sohn GmbH has established its expertise in over 75 years in lubrication and oiling technology for coils, blanks and formed parts. Renowned enterprises all over the world are among our customers. Spray systems for coil and blank lubrication Exhaust systems Reference systems They receive an optionally functional and harmonised all-round package from our location in Iserlohn. It...
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Raziol Spray Systems Raziol Spray Systems Spray application for coils and blanks Raziol spray systems are employed for metered, sectoral, partial or selective lubrication of coil material, blanks or formed parts. In addition to standard designs of our spray application systems, Premium SA-P and Premium PBA spray systems, SlimLine SKT-SL spray chambers, Basic SKT-B spray chambers and folding chambers, our engineers develop expert solutions which are optimally configured to special and individual requirements of customers. We supply high-performance spray systems which are optimally equipped for...
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Raziol® Zibulla & Sohn GmbH Raziol lubricating points and nozzles Spray patterns and compressed air parameters Overview of lubricating points and nozzles ST LAMA-1000 lubricating point ST LAMA-3000 / ST LAMA-3000/VL lubricating point ST DUSTY-2000 / ST DUSTY-2000/VL lubricating point ST LAMA-4000 lubricating point ST CD-100 BS (D) lubricating point ST CD-95/105 lubricating point BS 25 SV Mini 15 block nozzle BS 25-SRV-15 Mini block nozzle for spray chambers BS 25 SV Mini 15 block nozzle for spray chambers PB brush www.raziol.com www.raziol-news.com
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Spray Patterns Raziol® Zibulla & Sohn GmbH Spray pattern without spray air (swirl air) without wide spray air Spray pattern • The characteristic spray pattern of a nozzle consists of a core spray and a diffuse peripheral spray • The ratio of the core spray to the diffuse peripheral spray and the covering of the applied oil on the sheet material depend on the lubricant used and the pressure conditions configured for spray air (swirl air), wide spray air and oil. 1 • The control air closes or opens the nozzle with the injector needle 2 • The spray air (swirl air) reduces the oil emerging from the...
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Raziol Overview Raziol Overview Nozzles and lubricating points Nozzles and lubricating points The articulated holder with a magnet base is part of every lubricating point. Height and angle can be varied. Raziol nozzles and lubricating points (Example view LAMA 3000/VL-100) For use in conjunction with Raziol control units for tool lubrication and minimum quantity lubrication during non-cutting operations such as deep drawing, stamping, bending, profiling and thread forming and machine cutting operations such as drilling and milling operations. CD-100 lubricating point wide spray air (air regulator)...
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Raziol® Zibulla & Sohn GmbH • Precision coaxial spray head with magnet base for positioning the spray jet • Minimum possible application volume < 0.05 g per pulse • Suitable for low to high-viscosity lubricants • The ST LAMA-1000 HL and HL Streu lubricating points are equipped with a high-performance nozzle (Hl) which is particularly suitable for lubrication tasks where formed parts also need to be lubricated over a long distance and where rapid lubricating sequences are required • Very good adjustability of spray parameters • Very good reproducibility of lubricant to be applied • 4 different...
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Raziol® Zibulla & Sohn GmbH LAMA-3000 lubricating point LAMA-3000/VL lubricating point LAMA-3000 lubricating point LAMA-3000/VL lubricating point Precision coaxial spray head with magnet base for positioning the spray jet Minimum possible application volume < 0.05 g per pulse Suitable for low to medium-viscosity lubricants Very good adjustability of spray parameters Very good reproducibility of lubricant to be applied Precision spray head extensions for fitting in different lengths with a spraying angle of 5° for a circular spray pattern • The tube of spray head extensions can be bent to point...
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Raziol® Zibulla & Sohn GmbH Precision spray head extensions Example of ST LAMA-3000/VL with extension The precision spray head extension is aligned through bending for exact lubrication Precision spray head extensions Precision spray head extensions Precision spray head extensions Variants of the ST LAMA-3000/VL in accordance with spray head extension Part number Incl. spray head length Designation for precision dosing control units 1044300044 70 mm ST LAMA-3000/VL -70 Spray heads, spray heads incl. extensions, individual spray head extensions, articulated holders with magnet base...
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Raziol® Zibulla & Sohn GmbH DUSTY-2000 lubricating point DUSTY-2000/VL lubricating point DUSTY-2000 lubricating point DUSTY-2000/VL lubricating point Circular jet nozzle extension • Precision coaxial spray head with 15° circular section jet spray angle • The oil volume and spray air can be adjusted directly on the nozzle head • Counterclockwise rotation: more lubricant or more spray air • Clockwise rotation: less lubricant or less spray air • Precision spray head extension for fitting in different lengths (40 - 800 mm) • Extension diameter 4 mm, 5 mm at the tip The spray head extension tube is...
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Raziol® Zibulla & Sohn GmbH DUSTY-2000 lubricating point DUSTY/VL-2000 lubricating point ST DUSTY-2000 ST DUSTY-2000/VL DUSTY-2000 lubricating point DUSTY/VL-2000 lubricating point Dimensions spray head for ST DUSTY-2000/VL Precision spray head extensions LAMA 3000 extension + 20 mm LAMA 3000 extension with extended lubricant hose for pronounced bends Part no. 1044211001 Precision spray head extension Length L Part no. Spray head for ST DUSTY-2000 Spray head for ST DUSTY-2000/VL 40 mm 1080720046 Precision spray head extension with extended lubricant hose for pronounced bends Length L Part...
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