Catalog 2017

Catalog 2017
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Catalog 2017

Product catalog summary
Introduction
Raytech S.r.l., located near Milan, Italy, specializes in producing electrical cable accessories. The company emphasizes design and innovation, offering a wide range of products for both national and international markets. Raytech is known for its certified laboratories and skilled team, ensuring high-quality standards and quick product development.
Product Overview
  • Low Voltage Solutions: Includes joints, fillers, IP68 kits, heat-shrink products, insulation tapes, cable pullers, lubricants, fire stop barriers, and special products.
  • Medium Voltage Solutions: Features cold-shrink and heat-shrink products, separable connectors, and sheaths and tapes up to 36 kV.
  • Heating Cables: Offers solutions for domestic, industrial, and comfort applications.
Key Products and Features
  • Joints: Available in pre-filled, casting, injectable, and heat-shrink options for various cable types and applications, including underwater use.
  • King Joint: Fast gel pre-filled joints for multicore cables up to 5 conductors, flame retardant, non-toxic, and re-accessible.
  • Rapid Joint IP68: Gel pre-filled joint for extruded insulation cables up to 1 kV, offering excellent mechanical, electrical, and sealing properties.
Technical Specifications
Raytech products are tested and certified to meet international standards, ensuring reliability and safety. Detailed specifications for each product include dimensions, cable compatibility, and installation guidelines.
Conclusion
Raytech's catalog presents a comprehensive range of cable accessories designed to meet diverse needs in the electrical industry, maintaining a commitment to quality and innovation.
Standards and Compliance
Products comply with standards such as CEI EN 50393, CEI 20-33, and IEC 60332-1, ensuring electrical performance, flame retardancy, and low smoke emissions. Casing materials meet UL 94-V2 standards, and joints are tested for water immersion and mechanical stress.
Applications
Joints are used in civil and industrial electrical systems, public lighting, and household systems, designed for versatility, safety, and easy installation.
Installation and Operating Conditions
Products operate in temperatures from -40°C to +50°C, with some handling up to 90°C, suitable for harsh environments.
Magic Power Joints and Magic Joints
Designed for copper and aluminum cables, offering solutions for straight and branch connections, suitable for harsh conditions, including underwater and underground environments.
Key Features
  • Magic Power Gel: Self-amalgamating gel for insulation, providing extreme stickiness and softness.
  • Re-enterable and Inspectable: Joints can be re-entered and inspected after installation.
  • Non-toxic and Safe: Materials are non-toxic, ensuring safety during installation and operation.
  • No Shelf Life: Gel and joints have no shelf life, convenient for storage and use.
Product Specifications
  • Magic Power Joint L and Y: Designed for 0.6/1 kV extruded cables, available in various sizes.
  • Magic Joint L-ARM and Y-ARM: Suitable for armoured cables, providing additional protection.
  • Magic Joint Fire: Flame-retardant version for high-risk fire areas, offering low smoke and toxic gas emissions.
Installation and Performance
  • Quick Cross-Linking: Gel cross-links quickly, typically within 10 to 15 minutes.
  • Electrical Performance: Complies with CEI EN 50393 and CEI 20-33 standards.
  • Protection and Safety: Offers IP68 protection, ensuring waterproof and dustproof joints.
Applications
Suitable for traps, channels, underground, and underwater installations, ideal for signaling and control multi-core cables and telephone cables.
Raycast TL Series
Designed for aluminum cables with various cross-sections, offering different dimensions for specific cable formations.
Raycast D-ARM Series
Suitable for wire-armored copper cables, providing options for different conductor cross-sections and dimensions.
Wonder Joint Series
Features straight and branch joints using Wonder Fluid, a single-component insulating gel, suitable for high depths and quick installation.
System Plus Series
Includes Magic Power Joint and Raycast System Plus, offering straight and branch joints with integrated connection systems and various gel or resin insulation options.
Installation Procedures
  • Joints equipped with injection valves for easy gel application.
  • Installation requires minimal tools, typically a regular silicone gun.
Performance Standards
  • Electrical performance adheres to CEI EN 50393 and CEI 20-33 standards.
  • Products offer IP68 protection, suitable for harsh environments and high depths.
Recommendations
  • Choose the appropriate joint type based on cable material and cross-section requirements.
  • Follow installation temperature guidelines for optimal performance.
  • Utilize integrated connection systems for efficient and secure installations.
Specifications
Dielectric strength: >23 kV/mm, Cross-linking time: Fast (about 3 min at 30°C), Volume resistivity: >1.5 x 1015 Ω cm, Operating temperature: -60°C to +180°C, Thermal conductivity: <0.2 W/m°K, Dielectric constant: <7, Degree of protection: IP68 in proper casings.
Product Overview
  • Ray Gel: UV resistant, suitable for surface and underground installations, ideal for telecom systems.
  • Wonder Gel: Single component gel in a cartridge, protects electrical connections from oxidation and corrosion.
  • Magic Gel: Bi-component gel for filling and sealing junction boxes.
  • Techno Gel Gum: Combines features of gel and rubber, suitable for high temperatures and underwater installations.
  • Sky Plast: Bicomponent rubber for insulating and protecting electrical components.
  • Magic Rubber: Fast cross-linking bicomponent rubber, ideal for casts and moulds.
  • Rayresin: Bicomponent epoxy resin for electrical insulation.
Applications and Recommendations
Suitable for telecom systems, video surveillance, underground connections, and external systems. Provides sealing, high insulation fluidity, anticracking, and oxidation prevention.
Key Features
High dielectric strength and volume resistivity. Wide operating temperature range. IP68 protection when used in proper casings. Ready-to-use formulations with no mixing required for some products.
Magic Power Gel
A self-amalgamating gel mixed in a 1:1 ratio, cross-linking in less than 15 minutes. Non-toxic, no shelf life, and reusable.
Electrical Performance
Complies with CEI EN 60529, offering IP68 protection and Class 2 insulation as per CEI 64-8.
Operating Temperature
The gel operates between -60°C and +200°C.
Procedures
  • Pour Method: Mix the gel in the supplied beaker and pour it into the box for insulation.
  • Stick Method: Cross-link the gel in the beaker and apply it around the connection.
  • Reusability: Leftover gel can be removed and saved for future use.
Product Variants
  • Power Kits: Available in various sizes with different cable gland configurations.
  • Magic Box: A robust, re-enterable kit for extreme conditions.
  • J-Box: Snap-shut enclosures with perforated knockouts.
Advantages
  • Non-toxic and safe for use.
  • Re-enterable and reusable, reducing waste and cost.
  • Suitable for severe environmental conditions and high depths.
  • Pre-marked holes for easy installation.
Applications
Suitable for public lighting, gardens, electric gates, and the naval sector.
Additional Products
  • Heat-Shrink Sheaths: Available in thin, medium, and heavy-wall variants.
  • Connectors: Various connectors for different tube diameters, offering IP65 protection.
Specifications
Tensile resistance: 8.5 MPa minimum, Ultimate elongation: at least 100%, Flexibility at low temperatures: tested for 4 hours at -40°C, Water absorption: 0.5% maximum after 14 days at 23°C.
Product Overview
Details various self-adhesive and self-amalgamating tapes by Raytech, including Rayteam, Raytech Super 3-3, Raytech 2-2, and Raytech 2.3, designed for electrical insulation and mechanical protection.
Key Properties and Approvals
Rayteam tapes are self-extinguishing, resistant to ageing, weather, hydrocarbons, and chemical solvents. They comply with UL 510, CEI 15-15, CEI 60454 (EN60454), and VDE standards.
Technical Data
Breaking strength, elongation at break, adhesion to steel and backing, and electric strength after exposure to damp environments are tested under ASTM-D-1000.
Self-Amalgamating Tapes
Raytech 2.3 and 23 BT tapes are used for high and low voltage insulation, respectively.
Special Tapes
Raycopper, MCA-FV, and MCA-ALL tapes are designed for specific applications such as electrical screening and fixing on surfaces.
Cable Pullers and Lubricants
Raytech offers a range of cable pullers and lubricants, including Speedy Nylon, Speedy Helix, and Speedy Glass.
Overview
Provides detailed specifications and descriptions of various cable pullers and fire stop barriers.
Cable Pullers
  • Speedy Sonda: Available in various lengths and diameters.
  • Speedy Helix: Polyester tapes with fixed or interchangeable heads.
  • Speedy Glass: Fiberglass cable pullers with interchangeable heads.
  • Speedy Steel: Nylon-steel tapes designed for industrial use.
Fire Stop Barriers
  • Fire Stop Bag: Intumescent bags that seal openings in walls.
  • Fire Stop Panel: Incombustible panels treated with putty.
  • Fire Stop Collar: Transit collars for plastic pipes.
  • Fire Stop Tape: Intumescent tape for plastic pipes.
  • Fire Stop Seal and Foam: Intumescent mastic and expanding foam.
  • Fire Stop Plaster: Incombustible plaster for sealing wall cavities.
  • Fire Stop Covers: Includes covers for ceiling lights and downlighters.
Installation Instructions
Each product section includes specific installation guidelines.
Standards and Approvals
All fire stop products comply with EN 1366-3 standards.
Installation and Product Specifications
Outlines the installation process for protective materials.
Galactic Line Products
Details various products under the Galactic Line, including Galactic Mammut Security, Galactic Protection, Galactic Animal Barrier, and Galactic Water Stop.
Connection Kits
Describes various connection kits designed for electrical systems.
Cleaning and Maintenance Products
Includes Galactic Cleaner and Shiny Solar.
Rubber Line Products
Includes Ray RTV and Gasket Kit.
Overview
Provides technical specifications and guidelines for the use of terminations and joints for armoured and non-armoured extruded cables up to 36 kV.
Product Specifications
  • Non-Armoured Cables: Products include AUTO 30/95-I-3, AUTO 30/240-I-3, AUTO 20/50-I-3, AUTO 20/185-I-3, and AUTO 20/630-I-3.
  • Armoured Cables: Products such as AUTO 30/95-I-3ARM and AUTO 30/240-I-3ARM.
Electrical Performance
References standards CEI 20-24 and HD 629-1.
Cold-Shrink Joints
Suitable for outdoor, underground, and underwater applications.
Testing Procedures
  • Industrial Frequency AC Tests: Conducted at various voltages.
  • Impulse Tests: Include positive and negative impulses.
  • Thermal Cycles and Short-Circuit Tests: Assess the cable's ability to withstand temperature variations.
Heat-Shrink Terminations
Designed for both indoor and outdoor use.
Ordering and Accessories
Guide on identifying and ordering complementary accessories.
Conclusion
Comprehensive guide for selecting and installing medium voltage cable terminations and joints.
Overview
Provides technical specifications and guidelines for armoured and non-armoured cables, focusing on medium voltage (MV) applications.
Specifications
  • Armoured Cables: Available for Umax 12 kV, 17.5 kV, and 24 kV.
  • Non-Armoured Cables: Similar product series available without armouring.
Terminations
  • ENEL certified heat-shrink terminations for single core cables.
Joints
  • Heat-shrink joints designed for high reliability.
Electrical Performance Standards
  • Compliance with CEI 20-24, CEI 20-62/1, and various ENEL certifications.
Installation and Accessories
  • Detailed installation sequences and accessory identification.
Key Considerations
  • Heat-shrink technology offers simplicity and reliability.
Overview
Provides technical specifications and guidelines for various electrical components and accessories used in medium and high voltage applications.
Specifications
  • Cables and Joints: Lists different types of cables and joints.
  • Heat-Shrink Terminations: Designed for high voltage applications up to 72 kV.
  • Separable Connectors: Available for voltages up to 36 kV.
Procedures
  • Installation: Heat-shrink sheaths can be installed using a torch or hot air.
  • Field Control: Special sheaths with electric field control properties.
Standards and Certifications
  • Products comply with various standards such as CEI 20-24, CEI 20-62/1, and Cenelec HD 629.1 S2.
Recommendations
  • Contact Raytech for selecting suitable joints and connectors.
Key Data from Tables
  • Voltage ratings and conductor cross-sections for different products.
Overview
Provides technical specifications and installation guidelines for medium voltage (MV) panels up to 36 kV.
Specifications
Lists various products such as BPTM and BBIT heat-shrink sheaths.
Heat-Shrink Tapes
HVBT heat-shrink tape is highlighted for its application in MV bar insulation.
Heating Cables
Describes two types of heating cables: constant power and self-regulating.
Anti-Freeze Applications
Details products for anti-freeze applications, including Stop Ice and Ice Killer kits.
Installation Guidelines
Detailed instructions for installing heating cables and insulation tapes.
Conclusion
Comprehensive guide for selecting and installing heat-shrink sheaths, tapes, and heating cables.
Electrical Sizing and Specifications
Provides detailed specifications for various heating cables.
Domestic Use - Anti-Freeze Solutions
Describes products like Easy Ramp and Easy Frost.
Industrial Use - Self-Regulating Heating Cables
Details self-regulating cables like MCA3-I-GF and MCA5-I-GF.
Connection Accessories
Lists various connection accessories.
Control Units and Sensors
Control units like the C2000 are mentioned.
Installation and Safety Recommendations
Emphasizes the importance of using appropriate switchgear protection.
Specifications
Outlines the specifications for heating cables suitable for use in environments with temperatures up to 120°C.
Procedures
Installation procedures include the use of various accessories.
Standards and Certifications
Cables comply with EN 60079-0:2009, EN 60079-31:2009, and EN 60079-30-1:2007 standards.
Recommendations
For installations requiring personnel protection, a differential protection of 30mA is suggested.
Accessories
Lists various accessories for heating cables.
Applications
Details applications for piping, tank, and silo tracing.
Comfort Heating Systems
Raytech offers intelligent heating systems for flooring.
Key Data from Tables and Charts
Includes tables detailing the power, voltage, and temperature specifications for different cable models.
Heating Cables Overview
Provides detailed information on various heating solutions.
Easy Mirror Self-Adhesive Heating Sheets
Designed to prevent mirrors from fogging up in bathrooms.
Warm-Up Ceiling Heating Panels
Designed for installation in ceilings, providing an unobtrusive heating solution.
RID-WL Digital Wireless Timed Thermostat
Offers wireless control of heating systems.
Product Specifications
Various product specifications are provided, including dimensions, power requirements, and installation guidelines.
Overview
Technical catalog from Raytech S.r.l., detailing various heat-shrink products, junctions, terminations, and insulating fillers.
Heat-Shrink Products
Lists numerous heat-shrink products under different codes.
Junctions and Terminations
Products like TLV and WATT are categorized under junctions and terminations.
Insulating Fillers
Includes insulating fillers such as WONDER FLUID and WONDER GEL.
Product Codes and Categories
Each product is associated with a unique code and category.
Manufacturing and Contact Information
Raytech S.r.l. is based in Settimo Milanese, Italy.
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Catalog excerpts

Catalog 2017-1

DISCOVER THE WORLD OF RAYTECH RAYTECH S.r.l. Via Enrico Fermi, 11/13/17 Settimo Milanese (MILANO) - ITALY Tel.: +39 02 33500147

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Catalog 2017-3

Cable pullers and lubricants » 114 Fire stop barriers » 120 Index by Product / code

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Catalog 2017-4

of research and development Raytech, located near Milano, the most important economic-financial area in Italy, is the company with the widest range of accessories and components for electrical cables in the world in terms of production. Passion for design and innovation has allowed Raytech to evolve and 20.000 m2 total which are home to: adapt to the needs of constantly expanding national and international market standards, as well as to meet the challenge of satisfying and surprising end users with new or improved products extremely rapidly, without ever skimping on the same scrupulous quality...

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Catalog 2017-5

In an increasingly competitive and fast market, Raytech is known as a precursor of the best and most inventive technologies,, for its integrity and passion which are the cornerstones of its twenty years in the business. PRODUCTION SITE implemented over the years, with machines of our own design, engineered to provide the market with innovative solutions or improvements that are reliable and effective over time. highly qualified operators in accordance with ISO 9001:2008. adequate to process orders within 24 hours of receipt. The creation of a new production structure The performance specifications...

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Catalog 2017-6

JOINTS PRE-FILLED FOR CASTING INJECTION SYSTEM PLUS SYSTEM FASTRP HEAT-SHRINK FILLERS KIT IP68 GEL GELGUM RUBBER RESIN POWER KIT GEL LEADER PACK MAGIC BOX J-BOX DIY

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Catalog 2017-7

INSULATION TAPES CABLE PULLERS and LUBRICANTS FIRE STOP BARRIERS THIN-WALL MEDIUM-WALL HEAVY -WALL WRAP AROUND POLE PROTECTION CAPS MOULDED PARTS LUBRICANTS NYLON PULLERS POLYESTER PULLERS SELF-STARTING PULLERS ACCESSORIES BAGS PANELS COLLARS PUTTY FOAM PLASTER COVERINGS GALACTIC LINE RUBBER LINE INDISPENSABLE

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Catalog 2017-8

Straight or branch jointing systems for low voltage cables up to 1 kV with gel, PVC, rubber, neoprene rubber insulation FLEXIpiù, G-SETTE, G-SETTEpiù, AFUMEX, FLEXSTREME, etc. Pre-filled JOINTS FILLED WITH ALREADY CROSS-LINKED GEL Integrated connection Free connection King Joint Rapid Joint Clik Fire System Plus JOINTS EQUIPPED WITH COMPLETE CONNECTION SYSTEM Wonder Joint System Plus Magic Power Joint System Plus Magic Joint System Plus Raycast System Plus

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Catalog 2017-9

WITH CASTING FILLER WITH CARTRIDGE FILLER Magic Power Joint Magic Joint Fire Magic Joint Rubber Joint Wonder Joint JOINTS WITH 4 SHEAR BOLT CONNECTORS HEAT-SHRINK JOINTS Magic Power Joint RP

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Catalog 2017-10

extra-fast installation fast installation straight branch for copper cable for aluminium cable for screened cable for armoured cable for signalling and control for telephone cable 1x single core cable 2x two-core cable 3x three-core cable 4x four-core cable 5x five-core cable for cables up to 630 mm2 flame retardant complete with separator complete with screw connectors

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Catalog 2017-11

SYSTEMS WITH SHEAR BOLT CONNECTORS

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Catalog 2017-12

PRE-FILLED WITH GEL for integrated connections King Joint Range of fast gel pre-filled straight or branch type joints for 0.6/1 kV multi core cables of up to 5 conductors The primary insulation, consisting of a cross-linked polymer gel and extremely strong plastic insulating housing, make the Class 2, in accordance with the definitions contained in CEI Regulation 64-8. The joint, tested in accordance with the most important international specifications with repeated bending and twisting cycles and immersion in water, was found to comply with the mechanical, electrical and sealing requirements...

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Catalog 2017-13

JOINTS PRE-FILLED WITH GEL for integrated connections Electrical performance: CEI EN 50393 • CEI 20-33 (with testing under water head and water between the cable cores) Screw connectors No flame propagation: CEI 20-35 • IEC 60332-1 • HD405-1 (as applicable) Gel: Casing mix: UL 94-V2 5 sector spacers Operating temperature Installation temperature: -40°C / +50°C Ultra-fast connection Pre-filled joint Screw connectors Pre-filled joint

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Catalog 2017-14

PRE-FILLED WITH GEL for integrated connections King Joint LStraight joints, including armoured cable ARM type joints complete with continuity device suitable for connection to armoured wire or steel tape cables. Installation sequence King Joint L 12

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Catalog 2017-15

JOINTS PRE-FILLED WITH GEL for integrated connections King Joint YBranch joints, including armoured cable T : Through cable - B : Branch cable T : Through cable - B : Branch cable * For armoured cables max conductor cross section 10 mm2. T : Through cable - B : Branch cable * For armoured cables max conductor cross section 25 mm2. ARM type joints complete with continuity device suitable for connection to armoured wire or steel tape cables. Installation sequence King Joint Y 13

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Catalog 2017-16

PRE-FILLED WITH GEL for integrated connections King JointStraight and branch joints T : Through cable - B : Branch cable T : Through cable - B : Branch cable T : Through cable - B : Branch cable T : Through cable - B : Branch cable Installation sequence of King Joint 1 and 2 separator 14

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Catalog 2017-17

JOINTS PRE-FILLED WITH GEL for free connections Rapid Joint IP68 Radial closing gel pre-filled joint for extruded insulation cables up to 1 kV Primary insulation, consisting of a cross-linked polymer gel, and the exceptionally robust insulating plastic casing render Class 2 joints in accordance with the definitions contained in standard CEI 64-8. The joint has been tested in accordance with the main international specifications, with repeated flexing and torsion tests and immersion in water, and has been declared as conforming to the mechanical, electrical and sealing specifications required...

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Catalog 2017-18

PRE-FILLED WITH GEL for free connections Rapid Joint IP68 Straight joints for 0.6/1 kV extruded cables complete with separator and screw connectors Configuration IPX8 Rapid Joint IP68 IP68 • Protection from the ingress of powders objects up to 1 mm diameter. • Permanent water immersion. IPX8 • Permanent water immersion.

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All Raytech S.r.l. catalogs and technical brochures

  1. Gel Connection

    24  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.