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STANDARD MEDIA PREPARATORS - AE-MP SERIES

STANDARD MEDIA PREPARATORS - AE-MP SERIES
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STANDARD MEDIA PREPARATORS - AE-MP SERIES

Product catalog summary
General Specifications
The AE-MP Series media preparators are designed to enhance efficiency in microbiology and biotechnology labs by streamlining culture media preparation. They are suitable for applications such as agar preparation, plant tissue culture media, and enriched media for fungal cultures.
Integrated Processes
The AE-MP Series combines five key processes: preparation, sterilization, fast cooling, dispensing, and automatic cleaning. This integration offers advantages over traditional autoclaves by automating and optimizing each step.
Comparison with Traditional Methods
The AE-MP Series provides faster heating and cooling, automated dispensing, and improved safety features compared to traditional methods, ensuring uniform concentration and reducing contamination risks.
Construction and Components
Built with high-quality materials, the media preparators feature a robust sterilization chamber, reliable gaskets, and a comprehensive monitoring system.
Data Management and Software
Includes a printer, automatic USB backup, and SWMP software for efficient data management.
Productivity and Customization
Offers strategies to increase productivity, such as special versions for high-density media and customizable accessories.
Installation and Maintenance
Comprehensive support is provided, including validation, startup, and maintenance services.
Technical Data and Safety
Detailed specifications and safety features ensure compliance and reliability.
Efficiency and Time Savings
The fast cooling system reduces cooling time by up to 90%, and enhanced heating capacity models speed up the heating phase.
Accurate and Controlled Sterilizations
A flexible PT-100 temperature probe allows precise control of the sterilization process.
Advanced Safety Features
Includes burn protection, automatic door locking, and alarm systems to reduce human error.
Model Variety and Build Quality
Six models are available, with capacities from 8 to 90 liters, made with AISI-316L stainless steel for durability.
Phases of a Sterilization Cycle
Includes heating, sterilization, and cooling phases, with rapid cooling to dispensing temperature.
Dispensing Options
Managed through a peristaltic pump, with speeds from 7mL/s to 33mL/s, and an external dosing station for high-speed dispensing.
Automatic Cleaning
Features an automatic cleaning system using high-temperature steam to reduce contamination risk.
Specifications and Procedures
Outlines procedures for using RAYPA media preparators, emphasizing the importance of using the supplied bottle for steam collection and the P1 CLEANING program for daily maintenance.
Water Quality and Compatibility
Requires decalcified, contaminant-free water for the cooling coil and purified water for steam generation.
Steam Generation and Electrical Specifications
Steam is generated via Incoloy®825 elements, with available voltages of 230V or 400V.
Sterilization with F0 Regulation
Explains the importance of F0 value-managed sterilization for precise control of the process.
Advantages of F0 Programs
F0 programs preserve culture medium quality, reduce energy consumption, and ensure uniform lethality.
Key Features
  • Minimum Volume Handling: Can work with lower minimum volumes.
  • Traceability and Process Control: Flexible probe and F0 cycle regulation ensure compliance with quality standards.
  • Pressure and Temperature Control: Essential for effective sterilization.
  • Protection Against Power Fluctuations: Equipped with EMC-FILTER and UPS options.
  • Versatility and Mobility: Models include casters for easy transport.
  • Fast Cooling System: Reduces cooling phase duration by up to 90%.
  • Construction Quality: Made with AISI-304 and AISI-316L stainless steel.
  • Controller and Monitoring System: Features a 5'' TFT platform with touchscreen.
Operational Procedures
  • Pressure and Temperature Control: Essential for effective sterilization.
  • Cycle Safeguards: Includes safety thermostats and door locking mechanisms.
Conclusion
The 16AE-MP Series media preparators are designed for precision, safety, and efficiency in sterilization processes.
Overview of Services
RAYPA offers maintenance tasks, spare parts delivery, and training sessions, with flexible maintenance plans and global spare parts supply.
Technical Specifications
Includes models with capacities from 8L to 90L, with cycle durations from 65 to 125 minutes, and power options from 3 kW to 30 kW.
General Features
Adjustable parameters include sterilization temperature, dispensing temperature, and sterilization time, with safety features like a safety valve and pneumatic door locking.
Certifications
Complies with international standards and EU directives, with UL/CSA certification available upon request.
Cycle Time and Electrical Connection
Details cycle times and electrical configurations according to IEC, SCHUKO, and NEMA standards.
Technical Drawings
Provides dimensions and connection details for each model.
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Catalog excerpts

STANDARD MEDIA PREPARATORS - AE-MP SERIES-1

The equipment shown is representative; its design may be subject to change as part of manufacturing improvements or adjustments. Standard media preparators AE-MP Series Technical information

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-2

AE-MP SERIES - TECHNICAL DATA SHEET

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-3

Standard media preparators General specifications Our standard media preparators from the AE-MP Series have been created to streamline the operational workflow of culture media preparation in microbiology and biotechnology laboratories. They streamline the entire process, reducing total time and workload, while efficiently producing large volumes of sterile culture media. This is achieved through a powerful heating system and a fast cooling system that is activated at the end of the sterilization process. These media preparators are used in a wide variety of applications such as the preparation...

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-4

Automation of culture media preparation The AE-MP Series media preparators are engineered to transform the culture The following table presents a detailed comparison between culture media media preparation process by consolidating multiple stages into a single preparation using the conventional autoclave method and our AE-MP Series device. This integration brings substantial advantages over traditional autoclave media preparators, illustrating the distinct advantages provided by our methods, including reduced preparation time, enhanced reproducibility, and minimized contamination risk, among...

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-5

Benefits of AE-MP Series media preparators Efficiency and time savings Professional reproducibility reduction in the duration of the cooling phase. To further speed up the process, processing the entire preparation under the same conditions, much greater we offer models with enhanced heating capacity that significantly reduce the accuracy and reproducibility is achieved than with the traditional autoclave duration of the heating phase. Moreover, the integration and automation of The fast cooling system is key in our media preparators, offering up to 90% multiple functions within the same equipment...

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-6

References maximum capacity for preparing culture media L Inner vessel dimensions 0 x H mm 210 x 236 330 x 236 330 x 461 330 x 696 420 x 594 AE-MP SERIES - TECHNICAL DATA SHEET 6

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-7

Understanding the operation of our media preparators Phases of a sterilization cycle T/P In this initial step, the powerful electric heating elements mounted inside COOLING TIME the sterilization chamber heat up rapidly, transferring energy to water to produce saturated steam and heat the inner vessel. B. Sterilization phase When the programmed sterilization temperature is reached, it is precisely maintained for the stipulated time. This step is controlled by a PT-100 temperature probe located inside the inner vessel in direct contact with the preparation. C. Cooling phase After finishing the...

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-8

Preparation Culture media preparation is a fundamental process in microbiology, tissue Speed control by an independent controller culture and biotechnology laboratories. Our standard media preparators are The AE-MP Series allows precise control of stirring speed via an independent designed to facilitate and optimize this process, combining advanced technology potentiometer located on the control panel, with speeds adjustable up to 200rpm. with ease of use. These devices not only ensure a homogeneous preparation, This feature enables tailoring of the mixing process to the specific requirements...

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-9

Accuracy and flexibility in managing the culture media dispensing phase are critical for safe processes and maximizing productivity. At RAYPA, we understand that each laboratory has unique needs and, therefore, we offer different options for managing the dispensing phase, designed to meet different requirements and production needs: Accessory recommended for automating and accelerating the dispensing phase in repetitive operations involving medium to large volumes. It is the ideal solution for dispensing culture media at high speed when using medium and large media preparators. Overview of dispensing...

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-10

It is the ideal complement for microbiology laboratories that use media preparators and need to perform accurate and safe dispensing in Petri dishes. This system stands out for its ability to execute multiple processes automatically and for its safety measures: the dispensing area is protected by a safety cover and an UV-C lamp that ensures the sterility of the filling area. There are four models available with capacities ranging from 101 to 241 Petri dishes and dispensing volumes ranging from 1mL to 1000mL. © Compatible with Petri dish data printing systems, such as LINX 89XX Series printers....

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-11

Automatic cleaning of the dispensing lines One of the most significant challenges when using any media preparator beginning the sterilization phase is always activated automatically. Therefore, the is dealing with microbial contamination issues and the manual cleaning metal nozzle must be placed inside the bottle provided with the media preparator requirements associated with its use after each rotation. Fortunately for our to avoid possible burns and to collect the condensed steam that is expelled customers, our media preparators feature an exclusive design that greatly during this procedure....

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-12

Steps to follow to enable the self-cleaning and disinfection function of the dispensing lines before the sterilization phase 1. Set the dosing selector to "CLOSED" mode. 2. Check that the dispensing line is not pinched by 3. Place the metal nozzle of the dispensing line the peristaltic pump or the external dosing station. inside the bottle supplied with the media preparator. Steps to follow for emptying the dispensing lines during the dispensing phase 2. Check that the dispensing line 3. Place the metal nozzle of the 4. Select the purge option with "CLOSED" mode. dispensing line inside of the...

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STANDARD MEDIA PREPARATORS - AE-MP SERIES-13

Our standard media preparators have been specifically designed for the preparation of large quantities of culture media. All models are equipped with a powerful magnetic stirrer -adjustable from 50rpm to 200rpm-, a flexible probe, a fast cooling system via a water coil, and scalable dispensing with multiple usage options. Additionally, all units can be customized with accessories according to the specific requirements of the client, including a wide range of dispensing systems. RAYPA exclusively uses high-quality and easily replaceable components at all stages of the design and construction of...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.