Production Program

Production Program
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Production Program

Product catalog summary
Introduction
RAS Reinhardt Maschinenbau focuses on sustainability by using solar energy to meet 30% of its electricity needs, reducing CO₂ emissions and dependence on fossil fuels. Their machines, equipped with modern servo-electric drives, consume less energy than traditional hydraulic systems, offering significant energy savings and efficiency.
Sustainability and Energy Efficiency
RAS machines are designed for energy efficiency, featuring intelligent controls that optimize movements and reduce cycle times, leading to lower power consumption, reduced maintenance, and extended machine lifespan. The company also provides energy consulting to help clients achieve further savings.
Bending Technology
The document discusses various bending techniques, highlighting folding as a cost-effective method. Folding machines can bend any angle with a single tool, reducing setup times and costs. They are ideal for handling large parts with minimal operator intervention, ensuring scratch-free surfaces, especially for sensitive materials like stainless steel.
Product Overview
The document lists RAS products, including bending centers like the Multibend-Center, MiniBendCenter-2, and ProfileCenter, detailing their capabilities such as automatic tool changing, handling systems, and software integration for efficient operation.
Automation and Software
RAS offers advanced automation options for loading and unloading, enhancing productivity and allowing for unmanned shifts. Their software supports easy programming with 3D simulation, ensuring precise and efficient bending processes.
Conclusion
RAS Reinhardt Maschinenbau combines innovative technology with sustainable practices, offering energy-efficient machines that reduce operational costs and environmental impact. Their comprehensive product range and automation solutions cater to various bending needs, ensuring high precision and productivity.
Machine Specifications and Features
The document provides detailed specifications and features of various metal folding and cutting machines, emphasizing their capabilities, innovations, and applications in metalworking. It covers several models, each designed for specific tasks and materials, focusing on automation, precision, and efficiency.
1. RAS UpDownCenter-2: Capable of bending sheets up to 4 mm thick and 4060 mm in length, featuring one-click part programming, automatic tool changer, and flexible suction cup positioning.
2. XXL-Center: Automates the bending of long parts without rotation, handling sheets up to 1.5 mm thick and 6400 mm in length.
3. XL-Center: Designed for roofing and architectural profiles with a 3200 mm folding length, offering fast cycles and high output.
4. MEGAbend: Specializes in bending thick sheets with precision, featuring an intelligent crowning system and Bendex software for automatic programming.
5. GIGAbend: Provides flexibility in part design with automatic machine adjustments for sheet thickness and bend radius.
6. XLTbend: Ideal for forming complex precision sheet metal parts in small batches, featuring Bendex software for automatic programming.
7. FLEXI2bend: A highly flexible system capable of producing various metal bending part geometries.
8. TURBO2plus: Compact design offering versatile bending of profiles, panels, and boxes.
9. TURBObend: Known for its precision and ease of use, ideal for roofers and metal builders.
10. SWING BEAM CUTTING: Innovative technology for clean, straight, and dimensionally accurate cuts.
Cutting Machines
Includes PRIMEcut and SMARTcut Swing Beam Shears, featuring touchscreen controls and precise cutting capabilities.
Forming Machines
Includes Swaging Machines, EasyFormer, Flanging Machine, DuctZipper Machines, SpeedySeamer, VENTIrounder, and Seam Closing Machine, each designed for specific forming and seaming tasks.
Software Solutions
Bendex Software facilitates easy import of geometries, automatic bending program generation, and 3D visualization, enhancing efficiency and production planning.
Customer Support and Services
RAS emphasizes customer satisfaction with fast response times, comprehensive training, preventive maintenance, and a stock of spare parts.
About RAS Reinhardt Maschinenbau
RAS is committed to manufacturing high-quality sheet metal fabrication products and providing first-class customer service, focusing on continuous improvement and mutual trust.
Company Overview
RAS Reinhardt Maschinenbau GmbH is dedicated to setting high standards for its operations, offering over 200 attractive and safe workplaces, and providing a supportive working environment.
Core Values
RAS emphasizes continuous improvement, mutual trust, and high-quality standards in all products, adhering to the "Made in Germany" label.
Contact Information
RAS Reinhardt Maschinenbau GmbH is located at Richard-Wagner-Straße 4–10, 71065 Sindelfingen, Germany. Contact via phone at +49 7031-863-0 or email at [email protected]. More information is available on their website www.ras-online.de.
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Catalog excerpts

Production Program-1

PRODUCTION PROGRAM INNOVATION MADE IN GERMANY

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Production Program-2

SUSTAINABILITY Powering RAS with self-generated renewable energy At RAS Reinhardt Maschinenbau, around 30 % of our total electricity demand is covered by our own solar production. The photovoltaic panels installed on our production halls make a direct contribution to CO₂ reduction and to greater independence from fossil energy sources. In this way, we combine modern manufacturing with responsible resource management – every LESS MAINTENANCE Most energyefficient machines on the market UPGR ADE SUSTAINABLY – SWAP OUTDATED EQUIPMENT, BOOST EFFICIENCY Save energy – every single day RAS bending machines...

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Production Program-3

Know-How: Folding Product finder Multibend-Center ECOauto Know-How: Swing beam cutting 44 Product finder 45 TABLE OF CONTENTS Know-How: Forming Product finder RAS 11.15 / RAS 11.35 EasyFormer RAS 21.20 DuctZipper L-Form DuctZipper V-Form SpeedySeamer VENTIrounder RAS 25.15 Know-How: Software Our service and customer support 72 The company 74

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Production Program-4

KNOW-HOW FOLDING The most common bending techniques are press brake bending and folding. On a press brake, the punch moves into the die. The workpiece has to be followed up with effort. Large parts require two or more operators. A gauging system positions the part to the bend line. The upper beam and lower beam clamp the material. During the bending cycle the folding beam moves up around a pivot point. For machines equipped with bi-directional bending, the folding beam can either move up or down depending on the bending direction. The long flange of the part remains on the Folding sequence: Position...

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Production Program-5

Easy handling even of large parts by only one person. Number of tools / Tool changes Sensitive material surfaces Folding machines can bend any angle with a single tool. Folding reduces the sliding of tools against material surfa- The machine automatically adjusts to the sheet thickness. ces to a minimum, or completely eliminates it on some The universal tools reduce the setup times as well as the machines (Multibend-Center, ProfileCenter). investment and operating costs. You will find no scratches on the material surface – ideal Advanced automated folding machines come with an for stainless steel...

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Production Program-6

BENDING Bending radii A radius can easily be created using a folder with small bending steps. By using small steps the outside of the radius will be very smooth and the individual steps will not be visible. As there are only very slight relative movements between the tool and the material surface, the tooling shows no abrasion wear even after years of use. Bending hems Folding does not require special tools for hemming. Open or closed hems can be created. With folding technology, the folding beam tools touch the outside of the material and move exactly to the programmed angle. This angle reference...

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Production Program-7

Symbol explanations for the following table PART TYPE BENDING DIRECTION PART HANDLING The machine bends laterally open profiles and/or boxes. The machine bends up or up and down. The software allows programming of the bent part supported by 3D simulation. Automatic or manual bending processes. TOOL CHANGE BENDING STRATEGY The machine is equipped with an automatic tool changer. Automation components for loading and unloading. The software programs the bent part automatically and recommends the optimal bending strategy with a 5-star ranking. A simulation of the bending process takes place in a...

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Production Program-8

PRODUCT FINDER BENDING CENTERS Graphic supported Automatic bending sequences PART TYPE BENDING DIRECTION PART HANDLING Automatic bending processes with occasional manual intervention Manual parts handling TOOL CHANGE Automatic AUTOMATION Optional loading/unloading BENDING STRATEGY Automatic ratings of the optimal bending strategy with 5-star ranking DIMENSIONS Bending length x sheet thickness (max.)

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Production Program-10

Multibend-Center BENDING CENTERS Office software with one-click programming starting from a STEP, DXF, or GEO file of the part. No expert knowledge required. Fast, safe, precise. The 3D simulation shows the folding sequence and possible collisions. New products can already be evaluated during the design process. Fully automated bending cycles: positioning, rotating, bending, and tool changing The best bending sequences are shown according to the highest 5-star ranking.

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Production Program-11

Speed and highest productivity characterize the Multibend Center. If you want to bend precision parts, fully automatically, at high speeds, in high quantity, regardless of batch size, with the highest levels of flexibility and total repeatability, welcome to the next level of metal fabrication. Due to highest levels of precision and Scratch-free bending of sensitive mate- repeatability, the parts are suitable rials. No tool wear. Four-sided boxes can be as tall as 203 mm.

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Production Program-12

Manual Loading Multibend-Center with single station gantry loader (optional two station gantry loader). Multibend-Center with two station gantry loader and stacking Multibend-Center with blank supply via roller table with 3-Station Palletizer (max 11 stacks) Loading In addition to manual loading and unloading, a variety of options for automatic blank loading and unloading of bent parts is available. Depending on the requested degree of automation and the manufacturing conditions, the handling systems on the loading and unloading sides can be individually configured. The handling systems on the...

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Production Program-13

Multibend-Center with robot loading. Provision of the blanks Multibend-Center with robot loading. Blanks supplied on Euro-pallets. The robot can also flip the blanks. Intelligent from a storage system. The robot can also flip the blanks. robot: No programming or teaching required. Intelligent robot: No programming or teaching required. Two station gantry loader with SheetFlipper for blank rotation before loading.

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Production Program-14

Multibend-Center with intelligent unloading robot. Optional Multibend-Center with intelligent unloading robot. Optional rotation of finished parts before stacking. U-shape pallet rotation of finished parts before stacking. Pallets provided by system provides pallets. pallet magazine. Back panels for vertical stacking provided by back panel magazine. The unloading robot picks up the bent parts from the outfeed table and deposits them according to the selected stacking pattern. Rotator system for finished parts.

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All RAS Reinhardt Maschinenbau GmbH catalogs and technical brochures

  1. SMARTcut

    4  Pages

  2. PRIMEcut

    4  Pages

  3. POWERcut2

    4  Pages

  4. XXL-Center

    4  Pages

  5. XL-Center

    4  Pages

  6. ProfileCenter

    4  Pages

  7. XLTbend

    6  Pages

  8. TURBObend

    4  Pages

  9. TURBO2plus

    4  Pages

  10. MEGAbend

    4  Pages

  11. GIGAbend

    4  Pages

  12. FLEXI2bend

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.