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Rapid 100 Series

Rapid 100 Series

Rapid 100 Series

Product catalog summary
Overview: The Rapid 100-Series is designed for recycling hard and brittle materials beside the press. It features ultra-slow rotor speed and screenless operation, ensuring low noise and dust levels. The series can be equipped with Integrated Metal Detection (IMD) to prevent damage from metal fragments.
Key Features:
  • Slow Speed Granulation: Converts filled and brittle materials into high-quality regrind.
  • Closed Loop Operation: Allows regrind to be fed back into the production process, eliminating labor costs and cross-contamination.
  • Integrated Metal Detection (IMD): Minimizes risk of damage from metal fragments by stopping the machine when metal is detected.
  • Easy Cleaning and Service: Direct access to rotor and cutter house simplifies cleaning and maintenance.
  • Masher System: Increases efficiency by pushing voluminous products to the cutting rotors.
  • Double Rotor Cutter House: Available in the 100-46 Twin version for larger sprues and higher capacity.
Specifications:
  • Models: 100-22, 100-34, 100-46, 100-46 Twin
  • Rotor Speed: 25 rpm for all models
  • Motor Power: Ranges from 0.75 kW to 2 x 2.2 kW
  • Throughput Capacity: Up to 70 kg/h for the 100-46 Twin
Additional Features:
  • Flexible Coupling Transmission: Prevents stress and vibrations from affecting the gearbox and motor.
  • Turnable Knives and Scrapers: Extend the lifetime and durability of the machine.
  • REV-function: Allows rotor reversal to prevent overfeeding issues.
  • PLC-Intelligent Operation: Offers integrated functions and records operational data for evaluation.
Conclusion: The Rapid 100-Series is a reliable solution for granulating brittle materials, offering advanced features like IMD and easy maintenance options, making it a trusted choice in the granulation industry.
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Catalog excerpts

Rapid 100 Series-1

The Rapid 100-Series is specifically designed for beside-the-press recycling of hard and brittle materials. The ultraslow rotor speed and screenless operation provides low noise level and very low dust level even with the most filled and brittle materials. The Rapid 100 Series can also be equipped with the patented Integrated Metal Detection technology (IMD). IMD virtually eliminates the risk of damage to the machine from metal fragments that may have entered the regrind undetected. Additionally, it minimizes the possibility of these small metal fragments passing through the machine to damage downstream equipment such as injection feeder screws or even moulding tools. Slow speed granulation Converts filled and brittle material to high quality regrind. Closed Loop Operation High quality regrind can be fed back directly back to the production process. No labour cost, no cross contamination. IMD Integrated Metal Detection – Minimizes the risk that foreign metal parts destroy the granulator. As the machine stops for detected metal it also minimizes the risk for further problems down stream e.g. injection moulding screw and tool. Easy cleaning and service Easy and direct access to rotor and cutter house simplifies cleaning when changing colour and material. Sliding mechanism for disconnecting the rotor simplifies the handling and service of the machine. No compromises: In rapid we make no compromises, that’s why we are the most trusted name in granulators. Slow speed perfection The Most Trusted Name In Granulators Quality regrind – for consistent production processes www.rapidgranulator.com Rapid Granulator AB Box 9, Industrivägen 4 SE-330 10 Bredaryd, Sweden Phone: +46 370 86500 Email: [email protected] Rapid worldwide: USA [email protected] Germany [email protected] France [email protected] Italy [email protected] China [email protected] Singapore [email protected] Rapid is the world leader in granulation. We develop, manufacture and market individual granulators and completely integrated recycling solutions for the plastics industry. With an extensive granulator range, from table-top units to giant machines, we can satisfy virtually all your granulation needs. Our products are regarded as the most ruggedly built, most dependable and of the highest quality available on the market. And our excellent spare parts service helps to keep them in top condition. We are dedicated to partnering with you. With over 60 years of experience, a global presence, and more than 70,000 units installed worldwide, we offer you our expertise, our people, and our resources. Rapid strives to exceed your expectations in recycling plastic waste. 100-GB-02. Rapid Granulator AB. 2009.02 Rights reserved for change of design without notice. Slow-speed granulation Rapid 100-22 100-34 100-46 100-46 Twin

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Rapid 100 Series-2

915 100 series Masher system The masher/s pushes voluminous products and sprues to the cutting rotors to increase the efficiency. Double rotor cutter house For bigger sprues and components or higher capacity the 100-46 Twin version could be the perfect solution. Standard models 100-22 100-34 100-46 100-46 Twin Cutter house width 223×241 343×241 464×241 453×514 Rotor speed, rpm. 25 25 25 25 Crusher blades 1 2 3 6 Rotor segments 2 3 4 8 Motor, kW 0,75 1,5 1,5 2 x 2,2 Throughput capacity, (kg/h) up to 10 up to 20 up to 30 up to 70 Weight (kg) 315 340 360 670 Specifications Model A B C D 100-22 220...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.