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Power Transmission (Sprockets and Chains)

Power Transmission (Sprockets and Chains)
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Power Transmission (Sprockets and Chains)

Product catalog summary
Introduction
Ramsey Products specializes in silent chain drives, offering solutions for power transmission with over 80 years of experience. Their products are known for being practical and cost-effective across various applications.
Product Lines
  • RPV Series: High-performance chains for maximum speed and power in limited spaces.
  • RP Series: Known as RamPower, these chains double the power capacity of standard chains and fit ASME Standard sprockets.
  • SC Series: ASME-compliant chains for economical replacement applications.
Advantages of Silent Chains
Silent chains offer smooth, efficient power transmission with minimal noise and vibration, higher speeds, and greater power capacity than belts and roller chains.
Chain Construction
Constructed from hardened alloy steel, Ramsey chains minimize sliding and impact, ensuring quieter operation and longer sprocket life.
Applications
Used in paddle wheel drives, pipe spinners, and plastic film extruders, silent chains perform well in oil-filled gearboxes and under heavy loads.
Technical Specifications
Specifications include dimensions, weight, and load capacity, with RPV chains handling speeds over 35 m/s and loads over 2200 kW.
Ordering and Support
Ramsey provides free consultation and global support through a network of warehouses and representatives.
Specifications
Detailed specifications for chains and sprockets include dimensions, materials, and weights, categorized by pitch size and guide type.
SC Series Chains
Available in center and side guide assemblies, SC chains are designed for high-speed, high-load applications and are cost-effective replacements.
Chain Assemblies
Details on SC Center and Side Guide Assemblies include dimensions and breaking load, with options like 304 stainless steel for specific pitches.
Sprockets
Available in stock and custom options, sprockets are made from carbon steel or ductile iron, with recommendations for smoother operation.
Performance Guidelines
Larger sprocket diameters reduce vibration, and purchasing chains and sprockets from the same source ensures proper meshing.
Materials and Manufacturing
Sprockets are made from materials like carbon steel and ductile iron, with customization available.
Procedures
Includes sprocket diameter calculations and drive selection steps, such as service factor selection and chain width determination.
Standards and Recommendations
Drive position recommendations, sprocket teeth minimums, and chain length considerations are provided for optimal performance.
Ordering Information
Instructions for ordering chains and sprockets emphasize complete information for accurate fulfillment.
Key Data from Tables
Tables provide measurements for sprockets and chains, including diameter factors and R values for calculations.
Design Suggestions
Suggestions include maintaining tension, selecting chain widths, and ensuring lubrication.
Chain Length Calculation and Drive Selection Example
Example includes power source, RPM, center distance, and chain specifications for a drive system.
Lubrication Methods
Different lubrication types are recommended based on speed and load, with specific lubricants suggested.
Drive Installation Guidelines
Guidelines cover shaft parallelism, sprocket alignment, chain connection, and tensioning.
Service Factors and Maintenance
Includes service factor adjustments, regular inspections, and tensioning recommendations.
Engineering Formulas
Formulas for calculating pitch, speed, power, torque, and load are provided.
See more

Catalog excerpts

Power Transmission (Sprockets and Chains)-2

Ramsey Products specializes in the design, manufacture,and application of silent chain drives, also known as inverted tooth or toothed chain drives. For more than 80 years this has been our focus, and today we remain committed to providing our customers with the world's widest range of top quality silent chain products.Because we specialize in silent chain, we understand howimportant it is to choose the right chain and sprockets for each application. Whether selecting components for a new application, replacing an existing chain, or custom designing a chain, our goal is to provide our customers...

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Power Transmission (Sprockets and Chains)-4

Direction of chain travel Ramsey Two Pin Joint AB A Ramsey Silent Chain operating at high speed. Note thesmoothness and lack of vibration >

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Power Transmission (Sprockets and Chains)-5

Paddle wheel drive on a large river boat Pipe spinner on oil drilling rigMain drive on plastic film extruder Diesel powered highway snow blowerFloating oil scavenger pump 4 >

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Power Transmission (Sprockets and Chains)-6

Thick Waist Shot PeenedFull Radius Shaved Aperture Special Two Pin Joint Sprocket rotation Pitch circle 150 RPV404 120 > 90 60 > POWER CAPACITY IN KILOWATTS 30 #40 Roller chainToothed belt14mm x 25mm wide 2000 4000 6000 RPM > Power ratings are based on 33 tooth sprockets size="-1">

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Power Transmission (Sprockets and Chains)-9

Thick waist Shaved aperture Shot peened ASME Standard tooth profile Full radius Special two pin joint > Maximized bearing surface Minimized break out >

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Power Transmission (Sprockets and Chains)-23

Simply supply the part number along with the chain length in pitches, feet or meters. > Please specify the following details.o Product type: For example, RPV, RP, SC or competitors product type o Pitch: Best determined by measuring across 3 pin heads and dividing the measurement by 2. o Chain width across the links and across the heads o Guide type o Chain length in pitches, feet or meters > Simply fax, email, or mail the drawing to Ramsey. > Contact Ramsey. Our experienced sales engineers will be pleased to assist you in identifying a chain for your application. > Simply supply the part number...

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Power Transmission (Sprockets and Chains)-24

. For long life, sprockets should have a minimum of 21 teeth. For smoother, quieter drives use alarger number of teeth. > . Whenever possible, chain lengthshould be an even number of pitches so an offset section can be avoided. > . Ratios of 12:1 or greater are possible,but above 8:1 it is usually desirable to make the reduction in two steps. > . An idler sprocket or shoe canoften be used to maintain tension on fixed center drives. > The use of a wider than recommendedchain will result in a more rugged drive and improveddrive life. > . Center adjustment toallow for wear is always desirable. It...

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Power Transmission (Sprockets and Chains)-25

1. Choose a service factor(SF) from the table on page 302. Compute the design power(Wd) by multiplying the power to betransmitted(W) by the service factor.3. Use the speed of the faster moving shaft(N1) to make a tentativepitch selection(p) from the chart below. 4. Select the number of teeth in the small sprocket(Z1), makingsure the sprocket can accommodate the shaft diameter.See maximum sprocket bores in sprocket tables.5. Use the following equations to calculate the required chainwidth(Cw). If the required chain width is not readily available it maybe necessary to go to a wider chain or a larger...

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Power Transmission (Sprockets and Chains)-27

Proper drive lubrication is essential for a long service life. In sufficient quantities a lubricant penetrates chain joints to protect against corrosion, dissipate heat, cushion impact, and flush away debris. The chain width equations on page 24 presume that adequate lubrication is used.For most applications a good grade of non-detergent petroleum based oil is recommended. Multiviscosity oilsare not recommended. Generally greases and high viscosity oils are too thick to penetrate chain joints and should be avoided.A chain which does not receive sufficient lubrication will wear prematurely. An...

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Power Transmission (Sprockets and Chains)-28

Bath -The lower strand of chain runs through an oil bath. The oil level should be such that the pitch line of thechain is just submerged. Also, to prevent excessive heat generation, only a short section of chain should run through the bath. Disc- A rotating disc picks up oil from a reservoir and directs it to the chain by means of a baffle or trough.Thechain is not submerged in oil. This method requires that the disc rim speed be between 4 m/s and 40 m/s.These methods may be suitable for chain speeds up to approximately 12 m/s > Lubricant is supplied in a continuous stream by a circulating pump...

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Power Transmission (Sprockets and Chains)-29

Shaft parallelism should be checked before installing sprockets. Typically shafts should be parallel to within0.4 mm per meter. Ramsey should be consulted for applications where shafts are not horizontal. > Sprockets should be aligned on the shafts so there is little or no lateral offset between sprocket faces. Excessive wear will result if the sprockets are not properly aligned. > A variety of connector styles are used in Ramsey chain, depending on the chain type and customer preference. See page 29 for illustrations of the most common styles.During connection, It is very important that the...

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Power Transmission (Sprockets and Chains)-30

Bring the ends of the chain together so the holes are aligned Insert longer pin through the chain. Insert short pin so convex pin surfaces are in contact Install spirol roll pin > Bring the ends of the chain together so the holes are aligned Insert longer pin through the chain. Insert short pin so convex pin surfaces are in contact Put washer on pin and install cotter or spirol roll pin > Bring the ends of the chain together so the holes are aligned Insert longer pin through the chain. Insert short pin so convex pin surfaces are in contact Put washer on long pin and install cotter. >

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Power Transmission (Sprockets and Chains)-31

STOKERS 1.1 DYNAMOMETERS Spinning frames, twisters, Wrappers1.0Batchers, calendars, looms1.1 Consult Ramsey Conical, revolving1.2 Rotary, gravel, stone, vibrating1.5 TEXTILE INDUSTRY SCREENS Calendars, rolls, tubers Tire-building, Banbury Mills1.5 Mixers, sheeters1.6 Extruders1.5 RUBBER & PLASTICS EQUIPMENT Centrifugal, gear, lobe, vane1.2 Dredge1.6 Pipe line 1.4 Reciprocating (3 or more cyl.)1.3 Reciprocating (1 or 2 cyl.)1.6 PUMPS Embossing, flat bed presses, folders1.2 Paper cutter, rotary press, linotype1.1 Magazine, Newspaper Presses1.5 PRINTING MACHINERY Agitators, bleachers1.1 Barker(...

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