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Checkweighers

Checkweighers
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Checkweighers

Product catalog summary
Overview of RADWAG Checkweighers
RADWAG checkweighers are designed to enhance production efficiency by ensuring precise mass control and reducing material waste. They are highly accurate and suitable for industries such as pharmaceuticals and food.

Specifications and Features
  • Materials and Construction: Constructed from AISI 304 or AISI 316 stainless steel for durability and resistance to harsh conditions.
  • Accuracy: Provides a weighing accuracy of 0.01 g with a verification scale interval of 0.1 g.
  • Throughput: Can process up to 500 items per minute.
  • Protection: Rated IP67 for dust and water protection.

Functionality and Benefits
  • Modular Design: Expandable with options for light and sound signaling, and integration with metal detectors and barcode scanners.
  • Control Systems: Includes data control, product rejection management, and emergency stop functions.
  • Communication Interfaces: Supports Ethernet, USB, RS 232, and optional RS 422/485 for data exchange and system integration.

Compliance and Standards
  • Complies with MID, OIML R51, HACCP, GMP, and FDA standards, ensuring quality and safety in production environments.

Software and Communication
  • User Interface: Features a 12” color touch screen for intuitive operation.
  • Data Management: Utilizes SQL Server for database management, enabling real-time monitoring and data export.

Applications
  • Ideal for weighing and controlling packaged goods, medical products, and large-sized items in industries such as food processing, pharmaceuticals, and logistics.

Additional Features
  • Options for pneumatic rejecters, conveyor systems, and integration with existing production lines.
  • Comprehensive diagnostics and error logging for maintenance and troubleshooting.

Specifications and Compliance
The document details specifications for various weighing systems, highlighting compliance with the MID directive and testing per OIML R51. The equipment is made from AISI 304 or AISI 316 stainless steel, suitable for direct food contact, and can be integrated into existing production lines.

Product Features
  • Checkweighers: Custom-designed for specific product specifications, featuring various rejection mechanisms and integration with tunnel metal detectors for impurity detection without stopping the conveyor.
  • Rotational Scales: Designed for cylindrical products, especially in the confectionery industry, maintaining cleanliness by allowing leftovers to fall into a container.
  • Automatic Conveyor Scales: Suitable for large loads, including palletized products, with applications across various industries.
  • Overhead Track Scales: Intended for the meat processing industry, allowing for unattended weighing in motion.

Software and System Integration
The E2R Checkweighers module is part of the E2R production management system, offering real-time monitoring, database synchronization, and advanced reporting capabilities. It supports Ethernet and Wi-Fi communication, ensuring data security and system reliability.

Reporting and Data Management
The system provides extensive reporting features, including weight diagrams, efficiency diagrams, and production reports. It supports various file formats for report export and offers tools for data analysis and system operation monitoring.

Validation and Support
RADWAG provides support in the validation of checkweighers and weighing systems, ensuring measurement accuracy and compliance with Good Manufacturing Practice principles. The validation process includes installation, operation, and process qualification.
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Catalog excerpts

Checkweighers-1

Checkweighers INNOVATIVE TECHNOLOGIES FOR INDUSTRY

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Checkweighers-2

Functionality POSSIBILITIES AND ADVANTAGES OF RADWAG CHECKWEIGHERS ADVANCED FUNCTIONALITY AND POSSIBILITIES FOR ENSURING MAXIMUM BENEFITS Radwag checkweighers have been designed to meet the highest demands of users. Not only do they ensure control and optimization of the production process but also minimise loss and provide significant cost reductions. The highest weighing precision and mass control Magnetoelectric weighing module · 0.01 g accuracy. · Electromagnetic module developed by Radwag. · Dedicated solutions for pharmaceutical industry. Belt conveyors Shorter operating time - greater...

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Checkweighers-3

Vast range of functions • Data control and protection. • Customisation of the control type according to user demands. • 100% control of products. • Batching processes control via feedback. • Alibi storage. • Interfaces: Ethernet, Profibus, USB, Wi-Fi. • Multilingual, intuitive menu of the device. • Multi-product. Control process management: E2R system • Option of creating multi-workstation networks. • Keeping records of data stored in scales. • Exporting data to external systems. Production safety • HACCP - food industry attestation for direct contact with food products. • Protection of out-of-tolerance...

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Checkweighers-4

Communication and maintenance SOFTWARE AND COMMUNICATION INTERFACE WIDE RANGE OF CONFIGURATION OPTIONS AND USER OPTIONS TOGETHER WITH THE SIMPLICITY OF MAINTENANCE Large touch screen and intuitive, user friendly menu ensure ease of operation and quick way of completing specific tasks. Interfaces: Ethernet Communication interfaces ports of DWM scales Ethernet · Full data exchange. · Sending weighing records, databases, scales settings; real-time monitoring of scales operation. · Communication realized both: via the communication protocol and at SQL Server database level. Communication interfaces...

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Checkweighers-5

The main window of the program • Clear screen layout. • Various views of the displayed data, user-configurable. • Intuitive menu. • Process progress indicators. • Quick access to statistical data. • Report export and data export directly from the scales. The main weighing window with signalisation of the thresholds and statistics Operating modes • Various operating modes and systems of reporting: • statistical mode, • dynamic mode, • CPG control (conformable to Packaged Goods Regulation), • CPG control in accordance with custom criteria, • measurements registration. Configuration • Quick adaptation...

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Checkweighers-6

Mechanical options • Central control system. • Conveyor systems adjusted to the user needs. • Design adapted to existing production lines. • Various lengths and width of the conveyors. • Stainless steel or powder coated mild steel design. • Optional equipment: metal detectors, barcode scanners, video cameras, extra display etc. • Ingress Protection rating - IP 65/67. Products separation systems • Air-blast rejecter. • Pneumatic pusher. • Diverting arm. • Drop belt rejecter. • Production line stop. Communication • USB mass storage devices. • Implemented communication protocol. • Cooperation with...

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Checkweighers-7

WARNING TOWER LIGHTS WITH SOUNDER AISI 304 OR AISI 316 STAINLESS STEEL HOUSING THE MAIN CIRCUIT BREAKER ANTI-DRAUGHT SHIELD OF THE WEIGHING BELT OUT-OF-TOLERANCE PRODUCTS REJECTER (AIR BLAST) Control and safety systems • Errors logging. • Product flow control. • Line productivity meter. • Emergency power off system. • Product rejection control. • Breakdown signalisation output. • Emergency stop input. • Bin overload sensor. • Downstream conveyor product jam sensor. • Product length sensor. • Products gap sensor. • Servo motor position control. Electrical options • Faulty products stacklights....

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Checkweighers-8

Custom made designINTENDED FOR PHARMACEUTICAL INDUSTRY DWM DYNAMIC SCALES WITH AN ELECTROMAGNETIC WEIGHING MODULE The highest standard of manufacturing. Unprecedented weighing speed and weighing accuracy! The scales are intended to control single loads of mass up to 7,5 kg. The scales are based on an industrial computer, and they are equipped with 12" colour touch screen. Electromagnetic module provides extremely fast and accurate mass measurement. _ Electromagnetic Air blast rejecter Ports (Ethernet, Specification Throughput: Weighing accuracy [d]: Verification scale interval [e]: Weighing range:...

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Checkweighers-9

DWT/HL DYNAMIC SCALES WITH STRAIN GAUGE TRANSDUCER The scales are intended for controlling single loads of mass up to 7,5 kg. The scales are based on the industrial computer, and they are equipped with 12" colour touch screen. Load cell is a lower cost alternative of an electromagnetic system. Strain gauge transducer Compressed Air Service Units Specification Throughput: Weighing accuracy [d]: Verification scale interval [e]: Weighing range: Weighing module: Screen: Operating system: Database system:: up to 180 items/minute 0.2 g 0.2 g max. 7500 g strain gauge 12” colour touch-screen Windows...

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Checkweighers-10

Universal solutionsFOR WEIGHING PACKAGED PRODUCTS DWT/RC DYNAMIC SCALES INTENDED FOR LARGE-SIZED PRODUCTS The scales are intended for controlling loads of mass up to 60 kg.The scales are based on the industrial computer, and they are equipped with 12" colour touch screen. Checkweighers DWT/RC series are autonomous stations controlling mass of packages moving down the conveyor lines. Strain gauge Pneumatic Quick coupling allowing transducer rejecter easy detachment of conveyors Specification Throughput: Weighing accuracy [d]: Weighing range: Weighing module: Screen: Operating system: Database...

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Checkweighers-11

DWT/RC DYNAMIC SCALES INTENDED FOR LARGE-SIZED PRODUCTS The scales are intended for controlling loads of mass up to 60 kg, mostly packaged products. Checkweighers DWT/RC series are single conveyor scales, intended for recording the weight of transported loads through cooperation with peripheral devices. Conformity with MID Directive Tests in accordance with Specification Throughput: Weighing accuracy [d]: 5 g Weighing range: Weighing module: strain gauge Operating system: Database system:: Warning tower lights with a sounder · Type approval conformable to MID directive. The main circuit breaker...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.