Series A Junior Worm Gear Technical Up to - 12kW / 950 Nm Worm Gears CAJ-2.00GB1211

PRODUCTS IN THE RANGE Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Series A Worm Gear units and geared motors in single & double reduction types Series BD Screwjack worm gear unit Series BS Worm gear unit Series C Right angle drive helical worm geared motors & reducers Series F Parallel angle helical bevel helical geared motors & reducers Series G Helical parallel shaft & bevel helical right angle drive gear units Series...

ATEX Compliance Assured Total compliance with the ATEX Directive safeguarding the use of industrial equipment in potentially explosive atmospheres is assured for users of our geared products. Certification is available for standard gearboxes and geared motors with badging displaying the CE Mark and the Ex mark, name and location of the manufacturer, designation of series or type, serial number, year of manufacture, Ex symbol and equipment group/category. ATEX directive 94/9/EC (also known as ATEX 95 or ATEX 100A) and the CE Marking Directive are enforced in all EC member states. Compliance is...

SERIES AJ CONTENTS PAGE General Description __________________________________________________________________ 3 Unit Designations ____________________________________________________________________ 4 Explanation and use of Ratings and Service Factors _________________________________________ 5 Load Classification by Applications ______________________________________________________ 6 Moments of Inertia ___________________________________________________________________ 7 Lubrication _________________________________________________________________________ 8 Selection Procedure __________________________________________________________________...

SERIES AJ GENERAL DESCRIPTION Single Reduction Units (worm) Series A Junior is offered in unit sizes 280, 410, 510, 610, 730 and 860 based on a single universal case for each size, giving a high degree of common parts and interchangeability. Units can be mounted in the under driven, over driven and vertical mounting positions and provide a choice of shaft arrangements for either motorised or reducer versions. Motors can be close coupled in frame sizes 63 to 132 in powers from 0.12 kW to 11 kW. All units are designed with hollow output bores, output shafts can be fitted allowing handing to be...

SERIES AJ UNIT DESIGNATIONS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 * Example A 0 5 1 0 7 . 5 W R C - A - - - - - - - 20 1 - Series A Additional Features Paint, Lubricant, etc e.g. - Range A See Page 19 19 - Motor Required e.g. 2-4 - Size of Unit - A See Page 24 For R or G Types Without Motor 0 5 1 Enter - For slow speed applications where greater oil quantities are required 5 - Revision Version 0 F etc Enter D 6, 7, 8 - Nominal Overall Ratio e.g. 7 . 18 - No of Motor Poles 5 2 4 6 or 8 5 0 . For R or G Type enter - See Page 17 15, 16, 17 - 9 - Version Unit Geared Motor W - Standard...

SERIES AJ Gear unit selection is made by comparing actual loads with catalogue ratings. Catalogue ratings are based on a standard set of loading conditions, whereas actual load conditions vary according to type of application. Service Factors are therefore used to calculate an equivalent load to compare with catalogue ratings. i.e. Equivalent Load = Actual Load x Service Factor Two types of Service Factor must be considered:- Mechanical Service Factor Fm and Thermal Service Factors Ft, Fp and Fd Mechanical ratings and service factors Fm Table 1. Mechanical service factors Fm Mechanical ratings...

SERIES AJ LOAD CLASSIFICATION BY APPLICATIONS Driven Machine Table 5 U = Uniform load M = Moderate shock load H = Heavy shock load = Refer to Application Engineering Cranes main hoists bridge travel trolley travel type of load U Crusher ore H stone H sugar H Dredges cable reels M conveyors M cutter head drives H jig drives H manoeuvring winches M pumps M screen drive H stackers M utility winches M type of Dry dock cranes load main hoist auxiliary hoist boom, luffing Agitators rotating, swing or slew pure liquids U tracking, drive wheels liquids and solids M liquids-variable density M Elevators...

SERIES AJ LUBRICATION Series A Junior units are factory filled with a Polyglycol based synthetic lubricant. They are “Lubricated for Life” and require no routine maintenance in service. In the event of a major overhaul involving strip-down and re-assembly of the gear unit refer to Table 1 for a list of approved lubricants. Lubricant quantities are given in Tables 2 and 3. Table 1 Approved Lubricants Type G Polyglycol based synthetic lubricants with Anti-Wear or EP additives These lubricants are suitable for ambient temperatures of 0oC to 40oC; outside of this, please consult our Application Engineers...

SERIES AJ SELECTION PROCEDURE FOR MOTORISED UNITS EXAMPLE APPLICATION DETAILS Absorbed power of driven machine = 0.38kW Output speed of gearbox or Input speed of machine = Application = Uniformly loaded belt conveyor Duration of service (hours per day) = 24hrs Mounting position = D Ambient temperature = 20oC Running time (%) = 100% 55rev/min 1 DETERMINE MECHANICAL SERVICE FACTOR (Fm) Refer to Load Classification by Application, table 5, page 7 Application = Uniformly loaded belt conveyor Conveyors-uniformly loaded or fed U apron U assembly U belt U bucket U chain U = Uniform load Refer to mechanical...

SERIES AJ SELECTION PROCEDURE FOR MOTORISED UNITS 4 CHECK OUTPUT TORQUE Output torque (M2) of selected unit must be equal or more than required output torque at gearbox outputshaft. Required output torque at gearbox outputshaft = 66 Nm 17 24 33 38 44 57 66 76 94 2.61 2.30 2.27 2.10 2.01 1.53 1.51 1.33 0.99 Column Entry 1 Through 20 Spaces to be filled when entering order Kg 2764 A 0 4 1 0 5 . 0 _ - _ _ . 5 5 A _ _M 4 19.4 80a 2764 7 . 5 2764 1 0 . 2758 1 3 . 2758 1 5 . 2748 2 0 . 2748 2 5 . 2742 3 0 . 2730 4 0 . Cone Ring Output Coupling Spaces to be filled when entering order Max Bore Coupling...