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Series X Flexible Couplings CX-3.00GB0613

Series X Flexible Couplings CX-3.00GB0613

Product catalog summary

Introduction
The document provides an overview of Series X Flexible Couplings, emphasizing their application across industries such as food, energy, mining, automotive, aerospace, and marine propulsion. The company offers custom-engineered transmission solutions and a variety of repair services.

Product Range
The document lists various series of couplings and related products, including:

Series P: Planetary units
Series J: Shaft mounted helical speed reducers
Series C: Right angle drive helical worm geared motors & reducers
Series BD: Screwjack worm gear unit
Series G: Helical parallel shaft & bevel helical right angle drive gear units
Series M: In-line helical geared motors & reducers
Series H: Large helical parallel shaft & bevel helical right angle drive units
Roloid Gear Pump: Lubrication and fluid transportation pump
Series BS: Worm gear unit
Series X: Nylicon and Elign Gear couplings
Series K: Right angle helical bevel helical geared motors & reducers
Series F: Parallel shaft helical geared motors & reducers
Series A: Worm Gear units and geared motors

Couplings Overview
The document highlights the reliability, durability, and effectiveness of their coupling range, designed to accommodate various misalignments and provide solutions for diverse applications.

Elign Gear Couplings
These couplings connect two rotating shafts while accommodating misalignments. They come in six types: single engagement, double engagement, spacer type, vertical type, fully rigid, and continuous sleeve. Key specifications include:

Output Torque: Up to 1.1 Million Nm
Shaft Diameters: Up to 540 mm

Elflex Pin & Bush Couplings
Suitable for applications with limited shaft misalignment, these couplings transmit torque through rubber bushes. Specifications include:

Output Torque: Up to 43,000 Nm
Shaft Diameters: Up to 460 mm

Nylicon Couplings
Cost-effective for low power applications, these couplings are easy to assemble and require no maintenance. Specifications include:

Output Torque: Up to 463 Nm
Shaft Diameters: Up to 55 mm

Selection and Load Classification
The document provides guidelines for selecting the appropriate coupling based on mechanical ratings, service factors, and load classifications, including tables for determining the mechanical service factor based on the type of prime mover and operating conditions.

Coupling Designations
Details on various coupling types and bore types are provided, including ELIGN gear type couplings and ELFLEX pin and bush type flexible couplings, along with standard American bore codes and tolerances.

Features of ELIGN Gear Couplings
ELIGN gear couplings feature hubs with multi-crowned teeth, manufactured from quality forged carbon steel, ensuring optimal load distribution, accommodating misalignments, and minimizing backlash.

Types of Misalignment
The document describes three types of misalignment that ELIGN Gear Couplings can accommodate: parallel but not in the same straight line, angular, and combined radial and angular, emphasizing the importance of precise alignment during installation to prevent reduced coupling life.

Key Features
ELIGN Gear Couplings include features such as lifting holes for larger sizes, lubrication points with grease nipples, and rust preventative coatings. The hubs can be bored to fit customer specifications, and standard metric keyways conform to DIN-6885, PART-1.

Technical Specifications
Detailed tables with specifications for various types of ELIGN Gear Couplings are provided, including power transmitted (P), operating speed (N), torque rating (Tk), and maximum speed (N max), along with dimensions and other parameters for different coupling types such as ED, ER, ET, EV, ES, and ERR.

Types of Couplings
- Type ED: Double Engagement with Flange Sleeve
- Type ER: Single Engagement with Flange Sleeve
- Type ET: Spacer Type
- Type EV: Vertical Type
- Type ES: Continuous Sleeve
- Type ERR: Fully Rigid

Elflex Flexible Couplings
These couplings are designed to transmit torque while accommodating limited shaft misalignment. They use rubber bushes to absorb shock loads and are suitable for various machinery classes.

Specifications
ELFLEX couplings are designed for effective shock and vibration absorption with barrel-shaped rubber bushes that are resistant to water, dust, and atmospheric conditions. They require no lubrication and minimal maintenance after initial alignment. The couplings can accommodate misalignment within limits specified by BS: 3170.

Customization
Hubs can be bored to fit customer shaft sizes, with standard metric keyways conforming to DIN-6885, PART-1. Custom bore sizes and pilot bores are available for customer machining. ELFLEX couplings can also be supplied with an integral brake drum (Type FBC).

Coupling Types and Data
The document includes tables detailing the specifications for different ELFLEX coupling types (EFC and FC), including torque, power, bore sizes, dimensions, and maximum RPM. Key data points include:

EFC01 to EFC17: Torque ranges from 7 daNm to 2706 daNm, with bore sizes and dimensions specified for each type.
FC630 to FC1600: Torque ranges from 3200 daNm to 43000 daNm, with detailed dimensions and performance metrics.
FBC100 to FBC500: Couplings with brake drums, specifying torque, bore sizes, and dimensions.

Nylicon Gear Couplings
Nylicon flexible gear couplings are available in three sizes, suitable for small power drives with bore sizes up to 55mm and torque up to 463 Nm. They feature thermosetting plastic sleeves for non-conductive assemblies and require no maintenance.

Contact Information
The document provides contact details for Radicon and Benzlers offices in various countries, including Australia, Denmark, Europe, Finland, India, Sweden, Norway, Thailand, the United Kingdom, and the USA.

Catalog excerpts

Series X Flexible Couplings CX-3.00GB0613-1

with you at every turn Series X Flexible Couplings Flexible Couplings

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Series X Flexible Couplings CX-3.00GB0613-2

PRODUCTS IN THE RANGE Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Series A Worm Gear units and geared motors in single & double reduction types Series BD Screwjack worm gear unit Series BS Worm gear unit Series C Right angle drive helical worm geared motors & reducers Series F Parallel shaft helical geared motors & reducers Series G Helical parallel shaft & bevel helical right angle drive gear units Series H Large helical...

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Series X Flexible Couplings CX-3.00GB0613-3

COUPLINGS CONTENTS Introduction _________________________________________________________________________ 2 Selection ___________________________________________________________________________ 3 Load Classification By Application ________________________________________________________ 4 Coupling Designations ________________________________________________________________ 5 Elign Gear Type Couplings ________________________________________________________ Type ED Double Engagement ___________________________________________________________ Type ED Single Engagement ___________________________________________________________...

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Series X Flexible Couplings CX-3.00GB0613-4

COUPLINGS INTRODUCTION Couplings Our range of couplings have been proven to be some of the most reliable, durable and effective couplings in the marketplace. These qualities have been achieved by our attention to detail in design, manufacturing capabilities and application expertise. This ensures our coupling range is capable of providing solutions for a wide and varied range of applications and installations. Elign Gear Couplings The Elign range of gear couplings not only connect two rotating shafts, but also accommodate the inevitable misalignment that can occur in installations. The Elign...

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Series X Flexible Couplings CX-3.00GB0613-5

COUPLINGS SELECTION Mechanical Ratings and Service Factor The mechanical ratings are a measure of the couplings capacity in terms of life and strength, they assume 10 hours/day operation under uniform loading conditions and allow for a 100% momentary overload at starting or braking The mechanical Service Factor (fm) is selected dependant on the type of prime mover, the classification of the driven load, and duration of operation i) Obtain the driven load classification type from the table Load Classification by Application Determine the mechanical service factor from the table below: Prime Mover...

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Series X Flexible Couplings CX-3.00GB0613-6

LOAD CLASSIFICATION BY APPLICATION U =Uniform Load Agitators Pure liquids Liquids and solids Liquids variable density Blowers Centrifugal Lobe Vane Brewing & distilling Bottling machinery Brew Kettles Cookers Mash tubs Scale hopper Crane knife Clay wokring machinery Brick press Briquette machine Clay working machinery Plug mill Compressors Centrifugal Lobe Reciprocating Multi cylinder Single cylinder Conveyors- Light duty uniform load Apron U Assembly U Belt U Bucket U Chain U Flight U Oven U U Screw Conveyors - Heavy duty uniform load Apron M M Assembly Belt M Bucket M M Chain M Flight † Live...

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Series X Flexible Couplings CX-3.00GB0613-7

COUPLINGS DESIGNATIONS Order Code Driving hub Type Example- Coupling Size Coupling Types Bore Types ELIGN - Gear type couplings ED ELIGN Double engagement with flange ER ELIGN Single engagement with flange Metric bore parallel keyway (DIN6885/1) American parallel keyway (USAS B17.1:1967) ELIGN Double engagement with spacer tube Customer specified ELIGN Double engagement for vertical operation ELIGN Fully rigid coupling Taper lock bush (Elflex only) ELIGN Double engagement with continuous sleeve Bore Sizes ELFLEX - Pin and Bush type flexible couplings Metric bore taper keyway (DIN6886) Pilot bored...

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Series X Flexible Couplings CX-3.00GB0613-8

COUPLINGS NOTES

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Series X Flexible Couplings CX-3.00GB0613-9

GEAR TYPE COUPLINGS

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Series X Flexible Couplings CX-3.00GB0613-10

ELIGN GEAR COUPLINGS Features of ELIGN Gear Coupling The ELIGN Gear Couplings consist of hubs with multi crowned teeth at the flank, tip and chamfer. The ELIGN hub teeth are manufactured using the latest state of the art CNC machines, and are manufactured from quality forged carbon steel, and are subjected to a number of quality checks and tests. The superior design of the multi- crowned tooth profile enables the ELIGN gear coupling to operate satisfactorily under all operating conditions with increased reliability and durability. The multi- crowned teeth are tolerant to misalignment whilst improving...

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Series X Flexible Couplings CX-3.00GB0613-11

ELIGN GEAR COUPLINGS Gear Couplings Gear Coupling are used to join two rotating shafts for efficient transmission of mechanical power. Although the shafts can be accurately aligned at the time of installation, it is likely that during the operation the alignment may get disturbed due to settling of the foundation, thermal expansion, shaft deflection, wearing out of other parts, improper maintenance or many other reasons. Due to unavoidable misalignment occurring during operation a Gear Coupling provides An ideal solution to compensate or minimise the effect of misalignment. Gear Couplings are...

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Series X Flexible Couplings CX-3.00GB0613-12

ELIGN GEAR COUPLINGS Lifting Hole The hubs of larger size couplings are supplied with lifting holes, as indicated on the dimension sheets. Lubrication Each coupling half is provided with a grease nipple / plug from where grease can be filled directly. WARNING: Grease should be applied Protection All components of ELIGN gear couplings have a rust preventative coating. Coupling Bores Hubs are bored to suit the customers shaft size (see dimension tables for the minimum / maximum allowable bore) standard metric keyways conform to DIN-6885, PART-1 (unless otherwise specified) Couplings can also be...

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