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F series

F series
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F series

Product catalog summary
General Overview: The Series F shaft mounted helical geared motors are versatile for various mechanical drive applications, offering ratios from 5 to 5600/1 and motor power up to 110 kW with a maximum output torque of 16,500 Nm. They are primarily shaft mounted with integral torque reaction brackets and come with configurations like rubber torque bushes, output flanges, and KIBO sleeves for easy maintenance.
Product Range: The Series F includes ten sizes (F02 to F12) and versions (T, W, F) to accommodate different motor types (IEC, NEMA) and configurations (motorised, reducer, fan, backstop). They are dimensionally interchangeable with other major European manufacturers and can include brake geared motors as standard.
ATEX Compliance: These products comply with the ATEX Directive 94/9/EC for safe use in potentially explosive atmospheres, certified with CE and Ex marks, suitable for hazardous Zones 1, 2, 21, and 22.
Design Features: The Series F features a patented motor connection, double oil seals, and modular kit assembly for flexibility. Motorised units can include a backstop module, and reducer units can have a fan and backstop.
Selection and Ratings: Gear unit selection is based on comparing actual loads with catalogue ratings, using service factors to calculate equivalent loads. Mechanical ratings consider life and strength under continuous operation, allowing for overloads during starting or braking. Service factors adjust for operating time and load type, with specific tables provided for mechanical service factors and number of starts.
Applications: Detailed load classifications are provided for various applications, including agitators, blowers, brewing machinery, cranes, elevators, fans, feeders, and food industry equipment, each with specific service factor recommendations.
Load Classification and Application Details: Load types are categorized as Uniform (U), Moderate shock (M), and Heavy shock (H), with examples like conveyors, machine tools, metal mills, mixers, and paper mills.
Mechanical Service Factor Determination: The mechanical service factor (Fm) is determined based on load classification and service duration. For example, a uniformly loaded belt conveyor operating 24 hours a day requires an Fm of 1.25.
Output Torque Calculation: The required output torque at the gearbox output shaft is calculated using the formula: Absorbed power x 9550 / Gearbox output speed.
Geared Motor Selection: Select a geared motor one size larger than the absorbed power, starting with a 4 POLE selection for economic efficiency.
Service Factor and Overhung Load Checks: The selected unit's service factor must meet or exceed the required service factor. Overhung load must be checked against the calculated load.
Output Bore and Shaft Options: Various output bore and shaft options are outlined, including standard and inch hollow shafts.
Double Reduction Units and Flange Options: Details on double reduction units and flange options for different motor frame sizes are provided.
Specifications: The document lists various models with corresponding output speeds, torque values, and service factors, highlighting the availability of different output speeds using 2 and 8 pole motors.
Selection Tables: Comprehensive tables guide the selection of geared motors based on output speed, ratio, torque, and other factors.
Recommendations: Contact application engineers for additional output speeds and other motor sizes and configurations.
Key Data Insights: The tables highlight the relationship between output speed and torque, showing how different configurations affect performance.
Conclusion: This technical document serves as a critical resource for engineers and technicians involved in selecting and configuring geared motors, providing essential data and guidance for optimal performance and compatibility with various industrial applications.
Quad Reduction Ratings and Specifications: Detailed specifications and ratings for quad reduction gear units, including input power, output torque, exact ratio, output speed, and overhung load for various input speeds and unit sizes.
Assembly Instructions: Step-by-step instructions for mounting and dismounting Kibo taper bushes, emphasizing safety and proper installation techniques.
Safety Information: Guidelines to avoid fire/explosion risks, ensure proper guarding of rotating parts, and use ear protection for high-speed gearboxes.
Installation and Maintenance Instructions: Pre-commissioning checks, electrical safety, storage guidelines, and maintenance practices to ensure safe and efficient operation.
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Catalog excerpts

F series-1

Series F Shaft Mounted Helical Technical Up to - 110kW / 16,500 Nm Geared Motors CF-2.00GB1211

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F series-2

PRODUCTS IN THE RANGE Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Series A Worm Gear units and geared motors in single & double reduction types Series BD Screwjack worm gear unit Series BS Worm gear unit Series C Right angle drive helical worm geared motors & reducers Series F Parallel angle helical bevel helical geared motors & reducers Series G Helical parallel shaft & bevel helical right angle drive gear units Series...

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F series-3

ATEX Compliance Assured Total compliance with the ATEX Directive safeguarding the use of industrial equipment in potentially explosive atmospheres is assured for users of our geared products. Certification is available for standard gearboxes and geared motors with badging displaying the CE Mark and the Ex mark, name and location of the manufacturer, designation of series or type, serial number, year of manufacture, Ex symbol and equipment group/category. ATEX directive 94/9/EC (also known as ATEX 95 or ATEX 100A) and the CE Marking Directive are enforced in all EC member states. Compliance is...

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F series-5

SERIES F CONTENTS PAGE General Description __________________________________________________________________ 1 Unit Designations ___________________________________________________________________ 2 Explanation and use of Ratings and Service Factors ________________________________________ 3 Load Classification by Applications ______________________________________________________ 4 Selection Procedure For Motorised Units _________________________________________________ 5-6 Output Options _____________________________________________________________________ 7-8 Motor Adaptors _____________________________________________________________________...

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F series-6

SERIES F GENERAL DESCRIPTION Series F Series F shaft mounted geared motors offer ratios from 5 to 100/1 in double reduction, from 100 to 360 in triple and up to 5600/1 in combined reductions. Motors are available up to 110 kW giving a maximum output torque of 16500 Nm. The series F geared motor is primarily designed as a shaft mounted unit incorporating an integral torque reaction bracket. The units are also available with rubber torque bushes, output flanges, output shafts and KIBO sleeves to allow for trouble free maintenance. All variants can be fitted with IEC motors of your preference or...

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F series-7

SERIES F UNIT DESIGNATIONS Additional Gearbox Features Additional Motor Features No of Motor Poles Mounting Position Motor Adaptor Output Shaft Type of Unit Unit Version Nominal Overall Ratio Revision Version No of Reductions Size of Unit Series Geared Motor Power Motor Codes Gearbox Codes 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 * Example 20 - Additional Gearbox Features Double Oil Seal, Motorised Backstop etc F F 0 8 2 2 5 0 . T M C F 1 D 3 . 0 A - - e.g. - 1 - Series F e.g. Through - A See Page 17 For Types Without Motor Enter - 2, 3 - Size of Unit 0 2 See Page 18 19 - Additional...

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F series-8

SERIES F EXPLANATION & USE OF RATINGS & SERVICE FACTORS Gear unit selection is made by comparing actual loads with catalogue ratings. Catalogue ratings are based on a standard set of loading conditions, whereas actual load conditions vary according to type of application. Service Factors are therefore used to calculate an equivalent load to compare with catalogue ratings. i.e. Equivalent Load = Actual Load x Service Factor Mechanical ratings and service factors Fm and Fs Mechanical ratings measure capacity in terms of life and/or strength, assuming 10 hr/day continuous running under uniform load...

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F series-9

SERIES F LOAD CLASSIFICATION BY APPLICATIONS Driven Machine Table 3 U = Uniform load M = Moderate shock load H = Heavy shock load = Refer to Application Engineering type of load log haul-incline log haul-well type log turning device main log conveyor off bearing rolls planer feed chains planer floor chains planer tilting hoist re-saw merry-go-round conveyor roll cases slab conveyor small waste conveyor-belt small waste conveyor-chain sorting table tipple hoist conveyor tipple hoist drive transfer conveyors transfer rolls tray drive trimmer feed waste conveyor Cranes main hoists bridge travel...

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F series-10

SERIES F SELECTION PROCEDURE FOR MOTORISED UNITS EXAMPLE 1 DETERMINE MECHANICAL SERVICE FACTOR (Fm) APPLICATION DETAILS Absorbed power of driven machine = 0.7 kW Output speed of gearbox or Input speed of machine = Application = Uniformly loaded belt conveyor Duration of service (hours per day) = 24hrs Mounting position = 1 Ambient temperature = 20oC Running time (%) = 100% Refer to Load Classification by Application, table 3, page 4 63 rev/min Application = Uniformly loaded belt conveyor Conveyors-uniformly loaded or fed U apron U assembly U belt U bucket U chain U = Uniform load Refer to mechanical...

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F series-11

SERIES F SELECTION PROCEDURE FOR MOTORISED UNITS 5 CHECK SERVICE FACTOR Service factor (Fm) of selected unit must be equal or more than required service factor. 72 65 57 51 46 40 37 31 26 95 106 120 137 151 173 188 225 271 UNIT DESIGNATION N 3.72 3.41 3.06 2.74 2.48 2.26 1.97 1.74 1.43 Column Entry 1 Through 20 Spaces to be filled when entering order 4921 0 3 2 2 2 0 . _ M _ _ _ _ . 7 5 A - - F 5037 2 2 . 5165 2 5 . 5302 2 8 . 5394 3 2 . 5518 3 6 . 5586 4 0 . 5718 5 0 . 5814 5 6 . Kg 29.5 Motor Frame Size 19.46 21.59 24.53 27.86 30.68 35.30 38.37 46.07 55.28 Fm Weight of Base Mount Unit Output...

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F series-14

SERIES F MOTOR ADAPTERS DOUBLE REDUCTION UNITS IEC Flanges B14 Column 12 entry for units type G (Column 10) F0322 F0422 5.0 14. 16. - 71. 7.1 - 20. 22. - 100 7.1 - 16. 20. - 100 132 28. - 100 112 7.1 - 25. 90 100 F0722 16. - 90. 80 F0622 *H *H - H - - - - - - *B *K B K - G - G - G *D *R D R Z J Z J - J *E *S E S B L B L B L *E *S E S B L B L B L - COLUMN 12 ENTRY 71 F0522 6.3 - 14. F0222 RATIO COVERAGE MOTOR / FRAME FLANGE UNIT SIZE, NUMBER OF REDUCTIONS, REVISION NUMBER - - - - - - - D N Motor codes marked with * are not suitable for use with Kibo Bushing Limited Availability / Non Preferred...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.