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BR Series X Couplings

BR Series X Couplings
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BR Series X Couplings

Product catalog summary
Introduction
The document provides an overview of Series X Flexible Couplings, designed for diverse mechanical drive applications in industries such as food, energy, mining, automotive, aerospace, and marine propulsion. The company offers custom-engineered transmission solutions and repair services for critical transmissions.
Product Range
The document lists various product series including:
  • Series X: Cone Ring, Pin and Bush elastomer coupling, Torque Limiter
  • Series J: Shaft mounted helical speed reducers
  • Series C: Right angle drive helical worm geared motors & reducers
  • Series BD: Screwjack worm gear unit
  • Series G: Helical parallel shaft & bevel helical right angle drive gear units
  • Series M: In-line helical geared motors & reducers
  • Series H: Large helical parallel shaft & bevel helical right angle drive units
  • Roloid Gear Pump: Lubrication and fluid transportation pump
  • Series BS: Worm gear unit
  • Series A: Worm Gear units and geared motors in single & double reduction types
  • Series K: Right angle helical bevel helical geared motors & reducers
  • Series F: Parallel shaft helical geared motors & reducers
Couplings Overview
The document emphasizes the reliability, durability, and effectiveness of their coupling range, designed for various applications and installations. Key types of couplings include:
  • Elign Gear Couplings: Accommodate misalignment and axial movement, available in six types. Output Torque: Up to 1.1 Million Nm, Shaft Diameters: Up to 540 mm.
  • Elflex Pin & Bush Couplings: Suitable for applications with unavoidable shaft misalignment. Output Torque: Up to 43,000 Nm, Shaft Diameters: Up to 460 mm.
  • Nylicon Couplings: Cost-effective for low power applications, maintenance-free. Output Torque: Up to 463 Nm, Shaft Diameters: Up to 55 mm.
Selection and Load Classification
Guidelines for selecting the appropriate coupling based on mechanical ratings and service factors are provided, depending on the type of prime mover, driven load classification, and operation duration. Load classification is detailed by application, categorizing loads as Uniform, Moderate, or Heavy Shock Load.
Coupling Designations
Details on coupling types and bore sizes include:
  • ELIGN: Gear type couplings with various engagement types.
  • ELFLEX: Pin and Bush type flexible couplings with standard and brake drum options.
  • NYLICON: Nylon sleeve gear couplings.
Technical Features
The document describes the technical features of ELIGN Gear Couplings, highlighting the multi-crowned tooth design for improved load capacity and reduced backlash. Benefits of crowned flanks, tips, and chamfers for optimal load distribution and misalignment accommodation are explained.
Overview of ELIGN Gear Couplings
ELIGN Gear Couplings connect two rotating shafts for efficient mechanical power transmission, accommodating misalignment due to operational factors like foundation settling and thermal expansion.
Types of Misalignment
ELIGN Gear Couplings accommodate three types of misalignment:
  • Radial Misalignment: Parallel but not collinear axes.
  • Angular Misalignment: Intersecting but not collinear axes at the coupling center.
  • Combined Radial and Angular Misalignment: Non-intersecting and non-parallel axes.
They also allow for some axial movement of the shaft.
Key Features
  • Lifting Holes: Provided in larger couplings for ease of handling.
  • Lubrication: Each coupling half has a grease nipple for direct grease application.
  • Protection: All components have a rust preventative coating.
  • Custom Bores: Hubs can be bored to customer specifications or supplied with a pilot bore for further machining.
Types of ELIGN Gear Couplings
  • Type ED: Double Engagement with Flange Sleeve
  • Type ER: Single Engagement with Flange Sleeve
  • Type ET: Spacer Type
  • Type EV: Vertical Type
  • Type ES: Continuous Sleeve
  • Type ERR: Rigid Coupling
Technical Specifications
Detailed technical specifications for each type of coupling, including torque ratings, power transmission capabilities, dimensions, and maximum operating speeds, are provided for selecting the appropriate coupling for specific applications.
ELFLEX Flexible Couplings
ELFLEX couplings transmit torque while accommodating limited shaft misalignment, featuring cushioned drive pin and bush mechanisms that absorb shock loads effectively. They are low maintenance, do not require lubrication, and are suitable for various machinery classes.
Specifications:
Elflex couplings are tolerant to water, dust, and other atmospheric conditions. They can be easily dismantled by removing coupling bolts and rubber bushes. Designed to work within permissible misalignment limits as per BS: 3170, hubs are bored to suit customer shaft sizes, with standard metric keyways conforming to DIN-6885, PART-1. Custom boring is available to meet specific customer requirements.
Types and Features:
Elflex couplings are available in various types, including those with integral brake drums (Type FBC). They are designed for maximum life and minimal maintenance when accurately aligned. Detailed specifications for different models, including dimensions, torque, and speed limits, are provided.
Nylicon Gear Couplings:
Nylicon flexible gear couplings are available in three sizes, ideal for small power drives with bore sizes up to 55mm and a basic rated torque up to 463 Nm. They feature thermosetting plastic sleeves for non-conductive assemblies and staggered internal teeth for uniform loading. These couplings are low-cost, easy to assemble, and require no maintenance.
Product Safety Information:
Safety precautions for selecting, installing, using, and maintaining the equipment are outlined. Key hazards include fire/explosion risks, noise, and hot surfaces. Proper guarding, noise protection, and lifting procedures are emphasized. The importance of correct selection and design to avoid operational hazards is highlighted.
Contact Information:
Contact details for various regional offices of Benzlers and Radicon are provided for further assistance and inquiries.
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Catalog excerpts

BR Series X Couplings-1

with you at every turn with you at every turn Series X Flexible Couplings

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BR Series X Couplings-2

PRODUCTS IN THE RANGE Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Series A Worm Gear units and geared motors in single & double reduction types Series BD Screwjack worm gear unit Series BS Worm gear unit Series C Right angle drive helical worm geared motors & reducers Series F Parallel shaft helical geared motors & reducers Series G Helical parallel shaft & bevel helical right angle drive gear units Series H Large helical...

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BR Series X Couplings-3

COUPLINGS CONTENTS Introduction _________________________________________________________________________ 2 Selection ___________________________________________________________________________ 3 Load Classification By Application ________________________________________________________ 4 Coupling Designations ________________________________________________________________ 5 Elign Gear Type Couplings ________________________________________________________ Type ED Double Engagement ___________________________________________________________ Type ED Single Engagement ___________________________________________________________...

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BR Series X Couplings-4

COUPLINGS INTRODUCTION Couplings Our range of couplings have been proven to be some of the most reliable, durable and effective couplings in the marketplace. These qualities have been achieved by our attention to detail in design, manufacturing capabilities and application expertise. This ensures our coupling range is capable of providing solutions for a wide and varied range of applications and installations. Elign Gear Couplings The Elign range of gear couplings not only connect two rotating shafts, but also accommodate the inevitable misalignment that can occur in installations. The Elign...

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BR Series X Couplings-5

Mechanical Ratings and Service Factor The mechanical ratings are a measure of the couplings capacity in terms of life and strength, they assume 10 hours/day operation under uniform loading conditions and allow for a 100% momentary overload at starting or braking The mechanical Service Factor (fm) is selected dependant on the type of prime mover, the classification of the driven load, and duration of operation i) Obtain the driven load classification type from the table Load Classification by Application ii) Determine the mechanical service factor from the table below: Power transmitted (kW) Operating...

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BR Series X Couplings-6

Load Classifications - U =Uniform Load M =Moderate Shock Load H =Heavy Shock Load t =Consult our Engineers Agitators Pure liquids U Liquids variable density M Brewing & distilling Bottling machinery M Clay wokring machinery Brick press H Clay working machinery M Reciprocating Multi cylinder M Conveyors- Light duty uniform load Apron U Conveyors - Heavy duty uniform load Apron M Cutter head drive H Elevators Bucket - Uniform load U Bucket - Heavy load M Fans Centrifugal Cooling towers Induced draft t Fan - Large diameter induced draft M Fan - Light, small diameter m Feeders Apron Belt Disc Reciprocating...

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BR Series X Couplings-7

Coupling Size Coupling Types ELIGN - Gear type couplings I ED ELIGN Double engagement with flange | ER ELIGN Single engagement with flange | ET ELIGN Double engagement with spacer tube | EV ELIGN Double engagement for vertical operation | ERR ELIGN Fully rigid coupling | ES ELIGN Double engagement with continuous sleeve ELFLEX - Pin and Bush type flexible couplings | EFC | EFC - ELFLEX Standard coupling | fc FC - ELFLEX Standard coupling - larger size | FBC I FBC - ELFLEX Coupling with integral brake drum Bore Types I ED Metric bore parallel keyway (DIN6885/1) | T | Metric bore taper keyway (DIN6886)...

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BR Series X Couplings-9

GEAR TYPE COUPLINGS

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BR Series X Couplings-10

ELIGN GEAR COUPLINGS Features of ELIGN Gear Coupling The ELIGN Gear Couplings consist of hubs with multi crowned teeth at the flank, tip and chamfer. The ELIGN hub teeth are manufactured using the latest state of the art CNC machines, and are manufactured from quality forged carbon steel, and are subjected to a number of quality checks and tests. The superior design of the multi- crowned tooth profile enables the ELIGN gear coupling to operate satisfactorily under all operating conditions with increased reliability and durability. The multi- crowned teeth are tolerant to misalignment whilst improving...

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BR Series X Couplings-11

ELIGN GEAR COUPLINGS Gear Couplings Gear Coupling are used to join two rotating shafts for efficient transmission of mechanical power. Although the shafts can be accurately aligned at the time of installation, it is likely that during the operation the alignment may get disturbed due to settling of the foundation, thermal expansion, shaft deflection, wearing out of other parts, improper maintenance or many other reasons. Due to unavoidable misalignment occurring during operation a Gear Coupling provides An ideal solution to compensate or minimise the effect of misalignment. Gear Couplings are...

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BR Series X Couplings-12

Lifting Hole The hubs of larger size couplings are supplied with lifting holes, as indicated on the dimension sheets. Lubrication Each coupling half is provided with a grease nipple / plug from where grease can be filled directly. WARNING: Grease should be applied Protection All components of ELIGN gear couplings have a rust preventative coating. Coupling Bores Hubs are bored to suit the customers shaft size (see dimension tables for the minimum / maximum allowable bore) standard metric keyways conform to DIN-6885, PART-1 (unless otherwise specified) Couplings can also be supplied bored to suit...

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BR Series X Couplings-23

FLEXIBLE PIN AND BUSH COUPLING

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BR Series X Couplings-24

Elflex Couplings ELFLEX Flexible couplings transmit torque from one shaft to another and are particularly useful in cases where a limited amount of misalignment of the shafts is unavoidable. ELFLEX flexible couplings are cushioned drive pin and bush type couplings that transmits the torque through rubber bushes which have an excellent capacity to absorb shock loads. The flanges are manufactured from high quality cast iron and are suitable for speeds up to the maximum limits as listed in the dimension tables. Features of Elflex Flexible Couplings Permits drive in either direction and are suitable...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.