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BR-Series-AM.

BR-Series-AM.
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BR-Series-AM.

Product catalog summary
Overview
This document provides comprehensive technical specifications and guidelines for various worm gears and mechanical drive solutions, including compliance with the ATEX Directive for explosive atmospheres.
Product Range
The document details several series of gear units, such as:
  • Series A: Mid-range worm gear units.
  • Series P: Planetary units.
  • Series J: Shaft-mounted helical speed reducers.
  • Series C: Right angle drive helical worm geared motors.
  • Series BD: Screwjack worm gear units.
  • Series G: Helical parallel shaft and bevel helical right angle drive gear units.
  • Series M: In-line helical geared motors.
  • Series H: Large helical parallel shaft units.
  • Series BS: Worm gear units.
  • Series X: Nylicon gear coupling.
  • Series K: Right angle helical bevel helical geared motors.
  • Series F: Parallel shaft helical geared motors.
ATEX Compliance
The document ensures compliance with the ATEX Directive 94/9/EC, providing certification details for gearboxes and geared motors.
Technical Specifications
Specifications include:
  • Single Reduction Units: Sizes 100 to 200 mm centers.
  • Double Reduction Units: Ratios up to 4200/1.
  • Heavy Duty Stirrer Units: High bending loads.
  • Cooling Tower Fan Drives: Built-in mechanical oil pump.
Service Factors and Ratings
Mechanical and thermal service factors are used for gear unit selection based on load conditions, with tables for different load classifications and temperatures.
Load Classification
Applications are classified by load type to assist in gear unit selection.
Specifications
Details on gearbox output shafts, including torque calculations, are provided. Normal output torque is 1970Nm, and maximum motor starting torque is 3545Nm.
Procedures
Instructions for checking dimensions and overhung loads are included, with specific procedures for motorized units.
Standards and Recommendations
Criteria for momentary overloads and air gap checks in brake motors are outlined.
Motor Performance Data
Data for motor frame sizes, including speed, efficiency, and torque, is provided.
Mounting Positions and Output Options
Various mounting positions and output shaft options are detailed, with dimensions and additional features.
Brake Motors
Details on brake motors, including operation and maintenance, are provided.
Motor Variants and Adaptors
Information on motor variants and adaptors for IEC and NEMA standards is included.
Key Data from Tables
Tables provide ratios and motor performance data for selecting motor and gearbox combinations.
Specifications
Focus on double reduction versions with ratios from 75:1 to 4200:1, with recommendations for Series C for ratios up to 75:1.
Procedures
Formula for calculating overhung loads and methods to reduce them are provided.
Norms and Recommendations
Advice on overhung loads and positioning of sprockets or gears is given.
Data and Analysis
Tables detail maximum permissible loads and ratings for power, torque, and efficiency.
Key Parameters
Overhung load calculation and factors for different members are specified.
Limitations
Close-coupled motorized units are only available in double reduction versions.
Best Practices
Recommendations for mounting sprockets or gears close to the gear unit case.
Performance Ratings
Ratings are categorized by input RPM and series, with data on power, torque, and efficiency.
Efficiency Analysis
Efficiency varies across configurations, with higher efficiencies at lower ratios and speeds.
Key Observations
Mechanical input power and output torque increase with unit size and ratio.
Recommendations
Consult application engineers for specific configurations and speed limits.
Noise
High-speed gearboxes can produce harmful noise levels; ear protection is recommended.
Lifting
Use designated lifting points to prevent injury or damage.
Lubricants and Lubrication
Follow manufacturer instructions for handling lubricants to avoid harm.
Electrical Equipment
Isolate power before working on gearboxes to prevent accidental start-up.
Installation, Maintenance, and Storage
Store equipment in controlled environments and follow manufacturer instructions.
Hot Surfaces and Lubricants
Allow equipment to cool before servicing to prevent burns.
Selection and Design
Ensure backup systems and operate within limits to avoid critical speeds and vibrations.
Contact Information
Contact details for Benzlers and Radicon are provided for assistance.
See more

Catalog excerpts

BR-Series-AM.-1

Series A Mid Range Worm Gear

 Open the catalog to page 1
BR-Series-AM.-2

PRODUCTS IN THE RANGE Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Series A Worm Gear units and geared motors in single & double reduction types Series BD Screwjack worm gear unit Series BS Worm gear unit Series C Right angle drive helical worm geared motors & reducers Series F Parallel shaft helical geared motors & reducers Series G Helical parallel shaft & bevel helical right angle drive gear units Series H Large helical...

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BR-Series-AM.-3

ATEX Compliance Assured Total compliance with the ATEX Directive safeguarding the use of industrial equipment in potentially explosive atmospheres is assured for users of our geared products. Certification is available for standard gearboxes and geared motors with badging displaying the ATEX zone, name and location of the manufacturer, designation of series or type, serial number, year of manufacture, Ex symbol and equipment group/category. ATEX directive 94/9/EC (also known as ATEX 95 or ATEX 100A) enforced in all EC member states. Compliance is compulsory for designers, manufacturers or suppliers...

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BR-Series-AM.-5

SERIES AM CONTENTS General Description __________________________________________________________________ 3 Unit Designations ____________________________________________________________________ 4 Explanation and use of Ratings and Service Factors _________________________________________ 5 Load Classification by Applications ______________________________________________________ 6 Moments of Inertia ___________________________________________________________________ 7 Lubrication _________________________________________________________________________ 8 Selection Procedure __________________________________________________________________...

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BR-Series-AM.-6

SERIES AM GENERAL DESCRIPTION Single Reduction Units (worm) This fully metric range of units of 100, 125, 160 and 200 mm centres is based on a single universal case for each size, giving a high degree of common parts and interchangeability. Under-driven, over-driven and vertical types provide a choice of shaft arrangements in meeting the requirements of a wide variety of applications in the medium power range up to 140 kW. All units are designed with hollow output bore, outputshaft can be fitted allowing handing to be changed without dismantling the unit. Series A Mid Range gives a choice of...

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BR-Series-AM.-7

- 20 - Additional Features Paint, Lubricant, Double Oil Seal, Hold Back etc e.g. - Motor Enter - For slow speed applications where greater oil quantities are required 6, 7, 8 - Nominal Overall Ratio 15, 16, 17 - Geared Motor Powers Motor Power Required e.g. . W - STD Unit Machined Face On Left** Y - STD Unit Machined Face On Right** - STD Unit With Output Flange On Left** - STD Unit With Output Flange On Right** B - STD Unit Machined Face On Left** With Base Mounted Feet 12 - Motor Adaptor For G or A Type Unit D - STD Unit Machined Face On Right** With Base Mounted Feet For All Other Types Enter...

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BR-Series-AM.-8

EXPLANATION & USE OF RATINGS & SERVICE FACTORS Gear unit selection is made by comparing actual loads with catalogue ratings. Catalogue ratings are based on a standard set of loading conditions, whereas actual load conditions vary according to type of application. Service Factors are therefore used to calculate an equivalent load to compare with catalogue ratings. i.e. Equivalent Load = Actual Load x Service Factor Two types of Service Factor must be considered:- Mechanical Service Factor Fm and Thermal Service Factors Ft, Fp and Fd Table1. Mechanical Service Factor Fm Mechanical Ratings and Service...

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BR-Series-AM.-9

LOAD CLASSIFICATION BY APPLICATIONS Driven Machine Table 5 U = Uniform load M = Moderate shock load H = Heavy shock load = Refer to Application Engineering Cranes main hoists bridge travel trolley travel Driven Machine log haul-incline log haul-well type log turning device main log conveyor off bearing rolls planer feed chains planer floor chains planer tilting hoist re-saw merry-go-round conveyor roll cases slab conveyor small waste conveyor-belt small waste conveyor-chain sorting table tipple hoist conveyor tipple hoist drive transfer conveyors transfer rolls tray drive trimmer feed waste conveyor...

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BR-Series-AM.-10

SERIES AM MOMENTS OF INERTIA MOMENTS OF INERTIA (kg cm2 ) Referred to Input Shaft SINGLE REDUCTION RATIO DOUBLE REDUCTION RATIO

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BR-Series-AM.-11

SERIES AM LUBRICATION LUBRICANT AND QUANTITY The Series A Mid Range units are despatched without oil. The oil grade is stamped on the name plate and the oil level marked on the dipstick. These are determined from the operating speed of the gear unit and the ambient temperature range, which if not given when ordering will be assumed to be 1450 rev / min input and ambient temperature range 0 to 35°C. Oil grades and oil level should therefore always be checked before installation, instructions are provided with all units despatched. To determine the oil grade refer to the appropriate table 1 or...

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BR-Series-AM.-12

SERIES AM SELECTION PROCEDURE EXAMPLE APPLICATION DETAILS Absorbed power of driven machine = 3.9kW Output speed of gearbox or Input speed of machine = 20rpm Application = Heavy duty, non uniformly fed bucket conveyor Duration of service (hours per day) = 10hrs Motor speed = 3 phase electric motor, 4 pole, 1450rpm Mounting position = 2 Ambient temperature = 20oC Running time (%) = 100% 2 DETERMINE MECHANICAL SERVICE FACTOR (Fm) Refer to Load Classification by Application, table 5, page 7 Application = Conveyors-heavy duty not uniformly fed apron M assembly M belt M bucket M chain M 1 DETERMINE...

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BR-Series-AM.-13

SERIES AM SELECTION PROCEDURE 7 DETERMINE THERMAL SERVICE FACTOR (Ft) 8 DETERMINE THERMAL SERVICE FACTOR (Fp) Refer to table 2, page 6 Ambient temperature = Refer to table 3, page 6 Mounting position Nominal Output Speed (rev/min) Ambient -30 temperature °C Factor Ft Ft 9 DETERMINE THERMAL SERVICE FACTOR (Fd) Refer to table 4, page 6 & running time = Input shaft speed (Rev/min) 1450 Output Speed (rev/min) % Running time per hour 10 ETERMINE ALLOWABLE OUTPUT TORQUE THERMAL RATING (Tthem) D Thermal output torque capacity (Ttherm) must be equal or more than absorbed output torque to drive machine...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.