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Benzlers Screw Jacks

Benzlers Screw Jacks
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Benzlers Screw Jacks

Product catalog summary
Introduction
Benzlers specializes in mechanical worm gear screw jacks and complete screw jack systems, providing solutions for industries such as food, energy, mining, automotive, aerospace, and marine propulsion. They offer custom-engineered transmission solutions and repair services for critical transmissions.
Product Range
The product range includes various series such as Series X (Cone Ring, Torque Limiter, Nylicon Gear coupling), Series J (Shaft mounted helical speed reducers), Series C (Right angle drive helical worm geared motors & reducers), Series BD (Screwjack worm gear unit), Series G (Helical parallel shaft & bevel helical right angle drive gear units), Series M (In-line helical geared motors & reducers), Series H (Large helical parallel shaft & bevel helical right angle drive units), Series BS (Worm gear unit), Series A (Worm Gear units and geared motors in single & double reduction types), Series K (Right angle helical bevel helical geared motors & reducers), and Series F (Parallel shaft helical geared motors & reducers).
ATEX Compliance
The products comply with the ATEX Directive 94/9/EC for safe use in potentially explosive atmospheres, with certification available for standard gearboxes and geared motors.
Series BD Specifications
The BD and BDL series feature mechanical worm gear screw jacks with trapezoidal lifting screws, available in 8 standard sizes with capacities up to 1000 kN. The BDK and BDKL series offer ball screw jacks with capacities up to 125 kN, suitable for higher lifting speeds.
Standard and Variant Executions
Standard executions include BDK Ball Screw jack with Translating Lifting Screw and BDL Screw jack with Lifting nut. Variant executions offer additional features like reinforced projection tubes and safety nuts.
Selection Guide
The selection guide includes a comprehensive questionnaire to determine the appropriate screw jack based on factors like load type, environment, and operating cycle, with options for accessories and motor specifications.
Technical Data and Power Ratings
Technical data and power ratings are provided for BD, BDL, BDK, and BDKL series, detailing dimensions, power ratings, and options for customization.
Product Codification
The document includes a detailed product codification system for selecting and configuring screw jacks, with options for execution, size, motor flange, and more.
Conclusion
Benzlers offers a comprehensive range of screw jacks and transmission solutions, focusing on customization, compliance, and technical support to meet diverse industrial needs.
Specifications and Calculations
  • Power Calculations: Running power (Pd) and starting power (Ps) are calculated using specific formulas involving force, velocity, and efficiency.
  • Intermittence: Calculated as the percentage of operation per hour, with specific guidelines for thermal power.
  • Motor Selection: Nominal motor power must exceed running power, and starting power must exceed starting power requirements.
Technical Data
  • Load Capacity: Tables provide maximum capacity and compression load for different sizes and load cases.
  • Efficiency: Varies with the number of jacks, from 0.95 for two jacks to 0.80 for six to eight jacks.
  • Material and Construction: Includes trapezoidal lifting screws, thrust and radial bearings, and nodular cast iron housings.
Recommendations
  • Consult power rating tables and technical data for precise calculations and compliance.
  • Consider mass moment of inertia for high lifting speeds and ensure a safe working margin when selecting motors.
  • Contact Benzlers for guidance on conditions outside standard specifications.
Product Specifications
Detailed specifications for BD series spindles, focusing on power ratings for BD-BDL with single start spindles, including parameters like input speed, lifting speed, running efficiency, input torque, input power, and worm gear set ratio.
Mechanical and Thermal Capacities
Divided into general mechanical capacity, capacity with stainless worm screw, and thermal capacity, emphasizing the need to check thermal power for operations with low intermittence.
Power Ratings
Provided for various spindle models under different load conditions, with emphasis on efficiency and torque for low and high gear ratios.
Recommendations
Use values in brackets only at low lifting speeds and concentric loads, and consult the 'Selection of jacks' section for additional power requirements at startup.
Data Summary
Tables provide comprehensive data on power ratings, input torque, and efficiency for various spindle models and load conditions, showing the relationship between input speed, lifting speed, and power requirements.
Product Safety Information
Emphasizes safety in selection, installation, use, and maintenance of power transmission equipment, highlighting hazards like fire/explosion risks, guarding rotating parts, noise exposure, proper lifting techniques, handling lubricants, electrical safety, and proper installation and maintenance.
Potential Hazards
Includes fire/explosion risks, guarding rotating parts, noise exposure, proper lifting techniques, handling lubricants, electrical safety, and proper installation and maintenance.
Contact Information
Contact details for Benzlers and Radicon offices in various countries for further assistance.
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Catalog excerpts

Benzlers Screw Jacks-1

with you at every turn with you at every turn Benzlers Screw Jacks

 Open the catalog to page 1
Benzlers Screw Jacks-2

PRODUCTS IN THE RANGE Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Series A Worm Gear units and geared motors in single & double reduction types Series BD Screwjack worm gear unit Series BS Worm gear unit Series C Right angle drive helical worm geared motors & reducers Series F Parallel shaft helical geared motors & reducers Series G Helical parallel shaft & bevel helical right angle drive gear units Series H Large helical...

 Open the catalog to page 2
Benzlers Screw Jacks-3

ATEX Compliance Assured Total compliance with the ATEX Directive safeguarding the use of industrial equipment in potentially explosive atmospheres is assured for users of our geared products. Certification is available for standard gearboxes and geared motors with badging displaying the ATEX zone, name and location of the manufacturer, designation of series or type, serial number, year of manufacture, Ex symbol and equipment group/category. ATEX directive 94/9/EC (also known as ATEX 95 or ATEX 100A) enforced in all EC member states. Compliance is compulsory for designers, manufacturers or suppliers...

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Benzlers Screw Jacks-5

SERIES BD CONTENTS PAGE Introduction ___________________________________________________________________ 2 Standard and variant executions___________________________________________________ 3 Selection guide ________________________________________________________________ Technical data: BDK - BDKL ______________________________________________________ 43 Power ratings BDK - BDKL _______________________________________________________ Universal joint shaft _____________________________________________________________ Bevel gears ___________________________________________________________________...

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Benzlers Screw Jacks-6

We are a company in the transmission field with comprehensive experience in manufacturing and marketing MECHANICAL WORM GEAR SCREW JACKS, and complete screw jack systems. With this catalogue we have made it easy to select a screw jack or screw jack system suitable for your application. You can also consult our Technical Sales and Engineering department. They will help you with computer calculations and suggestions, for both standard and special applications. With our global subsidiaries and good sales network, we are able to give the optimum solution on a local basis. Please refer to the back...

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Benzlers Screw Jacks-7

STANDARD & VARIANT EXECUTIONS Standard Executions BD Screw jack with Translating Lifting Screw BDL Screw jack with Lifting nut Screw jack with PVC Bellows Screw jack with Motor Flange Screw jack with Stop nut SM BDK Ball Screw jack with Translating Lifting Screw BDKL Ball Screw jack with Lifting nut

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Benzlers Screw Jacks-8

VARIANT & SPECIAL EXECUTIONS Variant Executions LR Locked against rotation LRK Locked against rotation with key LS Limit switches- Tele mecanique MLS Magnetic Limit switches Screwjack with Reinforced Projection Tube Screw jack with Worm gear motor

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Benzlers Screw Jacks-9

Contact: Tele: I |bd EUbdl Qbdk | |bdkl Questionnaire screw jacks: Type of screw jack: Number of jacks Please attach drawing of installation if possible. Axial load on lifting screw Dynamic load per screw jack - normal Dynamic load per screw jack - max Static load per screw jack - max Vibrations Shock loads Side loads If yes, define | Compression Tension Compression and Tension Load case Environment Ambient temperature: Placement Humidity: Environment Others, specify Operating cycle Cycles/hour: Hours/day: Days/year: Lifting screw Stroke length: Lifting speed: Mounting position of screw: Type...

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Benzlers Screw Jacks-10

Standard accessories according to catalogue Safety nut SHM, state safety load direction: | |Yes | | No | ~ Locked against rotation: □ LR (square tube) □ LRK (key) Anti backlash ABL: | |Yes Limit switch, state how many: | | Yes Stainless jack body: | lYes Stainless worm screw: | | Yes Stainless end fittings: | | Yes Other accessories for gears Transport conservation (anti-rust) | | Yes | | No Use order template for ATEX, B 74004-1 Motor data: Standard Motor type Voltage Motor flange: Brake Protection class □ No □ Right mounted □...

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Benzlers Screw Jacks-11

SERIES BD SCREW JACK Fork End (Pos. 12 - Y) Rod end Pos. 12 - Y) Clevis End (Pos. 12 - 7) Top Plate (Pos. 12 - 2) Lifting screw - Standard single start (pos. 10 - L/H) - Double start (pos. 10 - Q/R) - Left hand threaded (pos. 10 - Y) - Locked against rotation with key (pos. 18 - 2) Bellows (pos. 19) - PVC (B) - Hypalon (Y) - Special (Y) Base Unit - Housing (pos. 9) - Anti-backlash (pos. 18 - 1) - Safety Nut (pos. 18 - 3) Shaft Protection (Standard) Bellows (pos. 19) - Steel (S) - Stainl. steel (Y) Hand Wheel Joint Shaft Motor Flange (pos. 21) - IEC (A to V) - NEMA /Special (Y) Coupling (incl....

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Benzlers Screw Jacks-12

PRODUCT CODIFICATION - SCREW JACKS Jack codes Pos. 1,2, 3, 4 Type BD-- Screw Jack with Translating screw BDL- Screw Jack with Travelling nut BDK-- Ball screw jack with translating screw BDKL Ball scerw jack with travelling nut Pos. 5, 6, 7 Size 66- Sizes 27 to 200 (BD/BDL) Sizes 27 to 66 (BDK/BDKL) Pos. 8 Revision Version 2 For Sizes 27 to 86 Pos. 9 Screw Jack Execution code <- F Free Input Shaft A Free Input shaft+Stainless Gear Housing (HR) B Free Input shaft+Stainless Worm Screw (PR) C Free Input shaft+ Complete Stainless Steel construction (PH) P Prepared...

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Benzlers Screw Jacks-13

SERIES BD DETERMINATION OF TYPE Position 11: Lifting screw Direction Rotating screw with lifting nut Translating screw Rotating screw with lifting nut (inverted) Translating screw (inverted) Note: For types BD and BDK spindle must be held to prevent rotation. For types BDL and BDKL lifting nut must be held to prevent rotation.

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Benzlers Screw Jacks-14

Symbols used: F = Force (N) (1 tonne = 10 000 N) v = Lifting speed (mm/min) s = Pitch of lifting screw (mm) n = Required input speed (rpm) i = Ratio of worm gear set ED% =Intermittence (%) Pd = Running power of screw jack (kW) Ps = Starting power of screw jack (kW) PED = Thermal power (kW) PMnom = Nominal motor power (kW) PMst = Starting power of motor (kW) PMax = Max allowable input power of screw jack (kW) r|d = Running efficiency of screw jack ns = Starting efficiency of screw jack To calculate a screw jack you must at least know the force (F) to be moved and the lifting speed (v). There...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.