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DSX SERIES

DSX SERIES
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DSX SERIES

Product catalog summary
Introduction
The Radiall DSX series are multipin rectangular connectors primarily used in avionics for interfacing equipment to racks. They are utilized in commercial and military aircraft, radar systems, power circuits, and flight simulators. The series includes versions such as DSX-SAE AS81659, DSX-ARINC 404 Shell Types A and B, DSX-F, DSX-DATA BUS, and DSX-EMI/RFI, each tailored for specific applications and standards.
DSX-SAE AS81659
This version adheres to SAE AS81659 specifications, available in four shell sizes with various contact arrangements. It features a polarizing system to prevent mismating and offers both environmental and non-environmental options. Key electrical characteristics include a range of contact sizes and current capacities, while mechanical features include a temperature range of -65°C to +125°C, durability of 500 mating cycles, and resistance to vibration and shock.
DSX-ARINC 404 Shell Type B
These connectors are the commercial version of the ARINC 404 standard, featuring non-environmental inserts with rubber separators for wire protection. They are not interchangeable with military versions and have a distinct yellow anodized insert retention plate.
DSX-ARINC 404 Shell Type A
Available only in shell size 1, these connectors use ARINC 404 shell type B inserts and lack a polarization system, relying on keystone-shaped shells to prevent mismating.
DSX-F
Designed for front release and removal of contacts, these connectors are compatible with ARINC 404 shell type B and SAE AS81659 versions. They are available in various contact arrangements and are used for interfacing avionics equipment.
DSX-DATA BUS
These connectors facilitate the interconnection of multiplexed digital links in military equipment.
DSX-EMI/RFI
Designed to enhance shielding against electromagnetic and radio frequency interferences, these connectors are suitable for harsh environments.
Technical Characteristics
The document provides detailed specifications for electrical, mechanical, and environmental characteristics, including contact sizes, current capacities, temperature ranges, and material compositions. It also outlines the ordering process, including shell size, type, grounding options, termination styles, and polarization codes.
Contact Arrangements
The document lists multiple insert configurations, specifying the number of contacts, types (e.g., power, coaxial), and their respective dielectric withstanding voltage (DWV) ratings. Classes are defined as N (non-environmental), E (environmental), and T (interfacial seal only).
Connector Mounting
Connectors can be mounted from the front or rear, with specific instructions on spacing and modification codes. The document details the number and type of holes or clinch nuts required for different sizes.
Modification Codes
Various modification codes are provided, indicating differences in shell design, hole sizes, and additional features like attaching tabs for backshells. Some codes specify nickel-plated components for enhanced durability.
Polarization Codes
A comprehensive table outlines the polarization codes, detailing the position of keys and posts for proper alignment during connector mating. This ensures correct orientation and secure connections.
Key Considerations
The document emphasizes the importance of selecting appropriate modification codes and screw types based on the connector's mounting requirements. It also highlights the availability of certain configurations only in specific classes or sizes.
Specifications
  • Contact Sizes: The document details various contact sizes including 22, 20HD, 20, 16, and 12, with specific dimensions and arrangements for each.
  • Connector Types: Connectors are available with PC tail contacts, wire wrap contacts, and solder cup contacts, each with specific installation instructions.
  • Materials: Connectors are made from materials such as aluminum alloy, copper alloy, and thermosetting resin, with various plating options like cadmium yellow chromate and gold over nickel.
Procedures
  • Installation: Connectors with PC tail and wire wrap contacts are delivered installed, while some require separate ordering of contacts.
  • Crimping and Soldering: Specific tools and positioners are recommended for crimping and soldering tasks, with part numbers provided for each tool.
Standards and Norms
  • Technical Characteristics: The connectors meet standards such as SAE AS81659 and MIL-STD-1344A, with specific measurements for shell-to-shell conductivity and shielding effectiveness.
  • EMI/RFI Protection: The document emphasizes the importance of shielding to protect electronic systems from interference, recommending the use of metallic shells and grounding spring fingers.
Recommendations
  • Ordering: Guidelines are provided for ordering connectors with specific termination styles and contact arrangements.
  • Accessories: Information on additional accessories like filler plugs and dust caps is included, with part numbers for easy reference.
Tools and Accessories
  • Crimping Tools: A list of crimping tools and their corresponding MIL spec part numbers is provided.
  • Insertion/Extraction Tools: Tools for insertion and extraction of contacts are detailed, with part numbers for each.
See more

Catalog excerpts

DSX SERIES-1

Visit www.radiall.com for more information

 Open the catalog to page 1
DSX SERIES-3

Section 7 Table of Contents DSX-ARINC 404 SHELL TYPE B Technical Characteristics 7-48 Materials 7-48 Mechanical & Environmental Characteristics 7-5 Signal & Power Crimp Contacts 7-51 Contacts with PC Tail 7-51 Contacts with Wire Wrap Post 7-52 Fiber Optic Contacts 7-53 Coaxial Crimp Contacts 7-53 to 7-54 Signal & Power Contacts

 Open the catalog to page 3
DSX SERIES-4

INTRODUCTION The Radiall DSX rack and panel series are multipin rectangular connectors used to electrically interface avionics equipment to equipment rack. Usually the plug is installed on the avionics rack and the receptacle on the equipment box. The mated locking mechanism is provided for the equipment and cabinet and is not a part of the connector pair. These connectors are widely used in applications such as: • Commercial/military aircraft and helicopters • Radar systems • Power circuits • In-flight electronic instrumentation • Flight simulators, etc. The following versions are offered: •...

 Open the catalog to page 4
DSX SERIES-5

DSX-F DSX-F receptacle connectors are available in four shell sizes (1, 2, 3 and 4) and are designed to be fitted with front release front removable contacts offered in pc tail and wire wrap termination. Inserts are offered with or without an interfacial seal (in both cases they are not and are fitted with a separator) and are available in the following contact arrangements: 106, 67, 57, 45, 40, 33C4, 26. DSX-F connectors are fully intermateable with connectors of the ARINC 404 shell type B and SAE AS81659 versions. DSX-DATA BUS These connectors have been designed to ensure the interconnection...

 Open the catalog to page 5
DSX SERIES-6

PRODUCT OVERVIEW Detailed view of the various parts of this series connector. Screws & Washers Contacts Insert Retention Plates Shell Polarizing Post Nut & Washer Polarization Posts Visit www.radiall.com for more information

 Open the catalog to page 6
DSX SERIES-7

TECHNICAL CHARACTERISTICS ELECTRICAL • Magnetic Permeability: <2 µ • Insulation Resistance: >5,000 MΩ • Dielectric Withstanding Voltage: See Contact Arrangement on pages 7-8 to 7-10 • Contact Resistance: According to Requirements of SAE AS39029 COAX CONTACTS ELECTRICAL CHARACTERISTICS • Nominal Impedance: 50 Ω VSWR - Sizes 5, 7 and 9: 1.3 from DC to 1,500 MHz - Sizes 1 and 3: 1.3 from DC to 5,000 MHz CROSS SECTION MM2 (SQ.IN) 0.38 (0.015) CONTACT SIZE MECHANICAL & ENVIRONMENTAL • Temperature Range: -65 °C (-85 °F)/+125 °C (+257 °F) • Temperature Life: 1,000 hours at +125 °C (+257 °F) • Salt Spray:...

 Open the catalog to page 7
DSX SERIES-8

TECHNICAL CHARACTERISTICS MATERIALS DESCRIPTION Aluminium Alloy Cadmium Yellow Chromate [1] Thermosetting Resin Metallic Insert Aluminium Alloy Cadmium Clear Chromate [1] Interfacial Seal & Grommet Silicone Rubber Retention Clip Copper Alloy Copper Alloy Gold Over Nickel Under Plate Insert Retention Plate Aluminium Alloy Polarizing Posts Stainless Steel Polarizing Keys Zinc Alloy Cadmium Yellow Chromate Polarizing Keys Retention Plate Aluminium Alloy Cadmium Yellow Chromate [1] Screws, Washers, Clinch-Nuts Corrosion Resistant Steel Sealing Plugs & Filler Plugs Sealing Boots & Sleeves Fluorinated...

 Open the catalog to page 8
DSX SERIES-9

SERIES PREFIX CLASS N: Non-environmental (without grommet and interfacial seal) E: Environmental (with grommet and interfacial seal) T: Connector with interfacial seal on insert with protruding contacts only SHELL SIZE 1: One gang shell 2: Two gang shell 3: Three gang shell 4: Four gang shell SHELL TYPE R: Receptacle shell P: Plug shell GROUNDING EMI/RFI G: With grounding spring (only for plug connector) TERMINATION STYLE [5] X: Without contacts (for crimp contacts only) S: Crimp [1] V: Wire wrap two levels [4] W: Wire wrap three levels [4] Y: PC tail contact [4] CONTACT ARRANGEMENT [2 & 5] See...

 Open the catalog to page 9
DSX SERIES-10

CONTACT ARRANGEMENTS Pin insert mating side shown Class N for non-environmental insert Class E for environmental insert Class T for insert with interfacial seal only INSERT NAME DIELECTRIC WITHSTANDING VOLTAGE (DWV) 2,500 V–60 Hz This Insert is Available in Class N Only INSERT NAME 1,500 V–60 Hz Size 5 Contact Cavity Grounded to the Shell Notes 1. Contact arrangements are not referenced in the MS3157 and SAE AS81659 standards. 2. Class T insert are for pin contacts only except insert arrangement 106; 36C7 and 36T7 which are for sock

 Open the catalog to page 10
DSX SERIES-11

Pin insert mating side shown INSERT NAME 1,000 V – 60 Hz Size 5 Contact Cavities Grounded to the Shell INSERT NAME This Insert is Metallic This Insert is Metallic 1,500 V – 60 Hz Size 9 Contact Cavities Grounded to the Shell 1,000 V – 60Hz Size 5 Contact Cavities Grounded to the Shell 1,000 V – 60 Hz Size 5 Contact Cavities Grounded to the Shell Notes 1. Contact arrangements are not referenced in the MS3157 and SAE AS81659 standards. 2. Class T insert are for pin contacts only except insert arrangement 106; 36C7 and 36T7 which are for socket contacts o

 Open the catalog to page 11
DSX SERIES-12

Pin insert mating side shown INSERT NAME Size 9 Contact Cavities Grounded to the Shell. Pin Contact Available Only Size 8 Contact Cavities Grounded to the Shell. Non-Environmental Only Dummy Insert Visit www.radiall.com for more information

 Open the catalog to page 12
DSX SERIES-13

MODIFICATION CODE Connectors can be front or rear mount. It should be noted that: • There is only 4 mm between the connector flange when fully mated. Please note that the modification code and screw type should be selected accordingly. • The modification code with floating eyelets can be mated with the fixed modification. CODE RECEPTACLE SHELL PLUG SHELL Sizes 1 and 2: 4 Holes Ø3,05 (0.120) c’sunk 90° Size 3: 6 Clinch Nuts 4.40 UNC 3B Size 4: 10 Clinch Nuts 4.40 UNC 3B Sizes 1, 2 and 3: 6 Holes Ø3,05 (0.120) with Attaching Tabs for Radiall Backshell Not Available in Size 4 Sizes 1 and 2: 4 Clinch...

 Open the catalog to page 13
DSX SERIES-14

RECEPTACLE SHELL PLUG SHELL Sizes 1 and 2: 4 Clinch Nuts 4.40 UNC 3B with Attaching Tabs for Radiall Backshell 17 Sizes 1 and 2: 4 Clinch Nuts 4.40 UNC 3B with Attaching Tabs for Radiall Backshell Size 3: 6 Clinch Nuts 4.40 UNC 3B with Attaching Tabs for Radiall Backshell Size 3: 6 Clinch Nuts 4.40 UNC 3B with Attaching Tabs for Radiall Backshell Visit www.radiall.com for more information

 Open the catalog to page 14

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