ARINC 404 / MIL-C-81659B DSX connectors
68Pages

Compan y Profile Radiall was founded in 1952 as a family owned company making coaxial plugs for the television industry. Today, Radiall is an international and global manufacturer of interconnect components including RF coaxial connectors and cable assemblies, antennas, fiber optic and microwave components, and multipin connectors. Radiall serves the Aerospace, Automotive, Defense, Industrial, Medical, Space, and Telecommunication industries. QSE (Quality Safety Environment) POLICY Radiall maintains a quality management system that is highly recognized by its customers because it conforms...

DSX TABLE OF CONTENTS 3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DSX MIL-C-81659B Part numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--7 Contact arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 to 10 Signal and power contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Thermocouple contacts . . . . . . . . . . . . . . . . . . . . . ....

PART NUMBERING DSX N 4 P S 40 S S8S S26S S45P 00 01 Gang A (see note 4) DSX MIL-C-81659B 5 Series Class N : non environmental (without grommet and interfacial seal) E : environmental (with grommet and interfacial seal) T : connector with interfacial seal on insert with protruding contacts only Shell size 1 : one gang shell 2 : two gang shell 3 : three gang shell 4 : four gang shell Shell type R : receptacle P : plug Termination style X : without contacts S : crimp (see note 1) V : wire wrap 2 levels W : wire wrap 3 levels Y : PC tail Contact arrangement (see note 2) see available contact...

TECHNICAL CHARACTERISTICS DSX MIL-C-81659B 6 MATERIALS DESCRIPTION MATERIAL PLATING Shell Aluminum alloy Cadmium yellow chromate or electroless nickel Insert Thermosetting resin Metallic insert Aluminum alloy Cadmium clear chromate or electroless nickel Interfacial seal & grommet silicone rubber Retention clip Copper alloy Contact Copper alloy Gold over nickel underplate. Insert retention plate Aluminum alloy Blue anodized. Polarizing posts Stainless steel Polarizing keys Zinc alloy Cadmium yellow chromate. Polarizing keys retention plate Aluminum alloy Cadmium yellow chromate or...

TECHNICAL CHARACTERISTICS (continued) DSX MIL-C-81659B 7 MECHANICAL AND ENVIRONMENTAL Temperature range : -65°C/+125°C Temperature life : 1000 hours at 125°C Salt spray : MIL-STD-1344A method 1001.1 test condition B (48 hours) Altitude moisture injection : Insulation resistance > 100 M Ù altitude 50000 feet Fluid resistance : resistance to 20 hours immersion in fluids MIL-H-5606 & MIL-L-23699 Durability : 500 mating and unmating cycles Vibration : MIL-STD-1344A method 2005 test condition IV (20g -- 10-2000Hz) Shock : MIL-STD-1344A method 2004 (50g -- 11ms -- half sine) Mating force : <45...

CONTACT ARRANGEMENTS Contact arrangements names followed by “*” are not refered to by MS3157 and MIL-C-81659B. DWV = 3500 V -- 60Hz This insert is available in class N only DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz DWV = 1000 V -- 60Hz DWV = 1000 V -- 60Hz DWV = 1500 V -- 60Hz DSX MIL-C-81659B 8 PIN INSERT MATING SIDE SHOWN C5* 45 Number of contacts Contact size Location Number of contacts Contact size Location 5 5 (power) 1 to 5 45 20HD 1 to 45 8* 57 Number of contacts Contact size Location Number of...

CONTACT ARRANGEMENTS (continued) Contact arrangements names followed by “*” are not refered to by MS3157 and MIL-C-81659B. DWV = 1500 V -- 60Hz Size 5 contact cavity grounded to the shell DWV = 1000 V -- 60Hz DWV = 1000 V -- 60Hz Size 5 contact cavities grounded to the shell DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz Size 9 contact cavities grounded to the shell DWV = 1000 V -- 60Hz DWV = 1000 V -- 60Hz Size 5 contact cavities grounded to the shell Size 5 contact cavities grounded to the shell This insert is metallic DSX MIL-C-81659B 9 PIN INSERT MATING SIDE SHOWN 40T1* 33C4 Number of...

CONTACT ARRANGEMENTS (continued) Contact arrangements names followed by “*” are not refered to by MS3157 and MIL-C-81659B. This insert is metallic DWV = 1000 V -- 60Hz Size 9 contact cavities grounded to the shell Note : available for pin contact only DSX MIL-C-81659B 10 PIN INSERT MATING SIDE SHOWN MC3 Number of contacts Contact size Location 2 7 (Coax) 1 & 3 1 3 (Coax) 2 C8 Number of contacts Contact size Location 8 9 (Coax) 1 to 8 T8* Number of contacts Contact size Location 8 9 (Coax) 1 to 8 00* Number of contacts Contact size Location 0 / /

CONTACTS DSX MIL-C-81659B 12 FIBER OPTIC TERMINI SIZES 16 & 12 Fiber optic contacts are called Termini. Fiber optic termini are shown in the table below. Tooling used to connect the fiber optic cable to the termini is available. For more information, contact your nearest RADIALL representative. CONTACT SIZE VERSION CABLE DIA. FIBER SIZE PIN SOCKET INS/EXT TOOL CERAMIC .059 50/125 F724005000 F724104000 16 (1.5) 100/140 F724002000 F724101000 282929/282892 .071 HCS200 F724041000 F724140000 METAL (1.8) HCS400 F724045000 F724144000 12 .098 (2.5) HCS200/280 F724241200 F724341200 EXT 282 945 SIZES...

CONTACTS DSX MIL-C-81659B 13 COAXIAL CRIMP CONTACTS SIZE 1 CONTACT CENTER CONTACT OUTER BODY CONTACT SIZE ARRANGEMENT CABLE PIN SOCKET CRIMPING TOOL RADIALL P/N (MIL P/N) POSITIONER RADIALL P/N (MIL P/N) SEL. CRIMPING TOOL RADIALL P/N (MIL P/N) DIE RADIALL P/N (MIL P/N) HEX. WIRING INSTR. UT 141 RG 402 616005 / solder contact C1 page 58 RG 58 RG 141 KX 15 616006 right angle / solder contact 282246 (M22520/5--05) A E page 59 RG 213 KX 4 / 616102001 282291 282997 282247 A1 6 RG 214 / 616103001 (M22520/1-01) (M22520/1-13) 8 (M22520/5--61) A page 56 1 MC2 RG 225 616003 / 282293 A6 page 56 RG...

CONTACTS (continued) DSX MIL-C-81659B 14 COAXIAL CRIMP CONTACTS SIZE 5 The following contacts have to be fitted with a sealing boot when used in DSX E connectors (see page 24). Coaxial cavities without any contact can be fitted with sealing plugs when used in DSX E connectors. CONTACT CENTER CONTACT OUTER BODY CONTACT SIZE ARRANGEMENT CABLE PIN SOCKET CRIMPING TOOL RADIALL P/N (MIL P/N) POSITIONER RADIALL P/N (MIL P/N) SEL. CRIMPING TOOL RADIALL P/N (MIL P/N) DIE RADIALL P/N (MIL P/N) HEX. WIRING INSTR. RG 58 KX 15 616120 616020 6 RG 141 616120 616020 8 A A4 6 RG 142 RG 223 KX 23 616121...