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ARINC 404 / MIL-C-81659B DSX connectors

ARINC 404 / MIL-C-81659B DSX connectors

Product catalog summary

Company Profile
Radiall, founded in 1952, is a global leader in manufacturing interconnect components for various industries, including Aerospace, Automotive, Defense, Industrial, Medical, Space, and Telecommunications. The company specializes in RF coaxial connectors, cable assemblies, antennas, fiber optic and microwave components, and multipin connectors.

Quality Safety Environment Policy
Radiall's quality management system is ISO9001 certified and complies with international standards such as AS9100, TS 16949, and ISO14001. The company follows environmental directives like RoHS and EuP.

Worldwide Engineering & Manufacturing Capability
Radiall operates 12 industrial sites across three continents, ensuring customer proximity and competitive pricing through manufacturing in low-cost countries.

DSX Series Overview
The DSX series features multipin rectangular connectors for avionics equipment, available in versions like MIL-C-81659B, ARINC 404 shell types A and B, DSX F, DSX DATA BUS, and DSX EMI/RFI.

DSX MIL-C-81659B
These connectors meet MIL-C-81659B specifications, available in four shell sizes with various contact arrangements, offering environmental and non-environmental options with a polarizing system to prevent mismating.

DSX ARINC 404 Shell Types
Type B connectors are commercial with non-environmental features, while Type A connectors are available in shell size 1 only, without a polarizing system.

DSX F
Receptacle connectors designed for front release and removable contacts, available in four shell sizes.

DSX DATA BUS
Designed for multiplexed digital links in military equipment.

DSX EMI/RFI
These connectors enhance shielding against electromagnetic and radiofrequency interferences.

Part Numbering and Technical Characteristics
The document details part numbering systems and technical characteristics, including materials and plating used in the connectors.

Triax Crimp Contacts Size 5
Specifications for installing triax crimp contacts for both non-environmental and environmental inserts are provided, with part numbers and wiring instructions. An extraction tool, M81969/28-01, is recommended.

Triax Contacts with PC Tail Size 5 and 9
These contacts are rear release and rear removable, with part numbers and specifications for rear extension and PC drill pattern.

Modification Codes
Details on modification codes specify configurations for receptacle and plug shells, including hole sizes, clinch nuts, and attaching tabs, with nickel plating variations.

Polarization Codes
A comprehensive list of polarization codes details the position of keys and posts for connectors.

Accessories
Information on sealing plugs, filler plugs, sealing boots, and dust caps is provided, with specific uses for environmental and non-environmental connectors.

Dimensions
Maximum dimensions for shell size 1, both environmental and non-environmental, with specific arrangements for coax contacts are outlined.

Part Numbering System
A detailed part numbering system for connectors is outlined, allowing customization based on specific requirements.

Contact Types and Arrangements
Various contact types and arrangements are described, with delivery notes for contacts.

Technical Characteristics
Technical characteristics include dielectric withstanding voltage specifications and mechanical and environmental characteristics aligned with MIL-C-81659B standards.

Materials and Plating
Materials include aluminum alloy, thermosetting resin, silicone rubber, and copper alloy, with plating options like cadmium yellow chromate, nickel, and gold over nickel underplate.

Connector Types
Details on different connector types, including aircraft and equipment connectors, with configurations for twinax contacts and shielded twisted pair cables.

Contact Arrangements and Tools
Contact arrangements for signal and power crimp contacts are detailed, with specific tools and positioners required for crimping and insertion.

Additional Notes
Notes on ordering processes, delivery of connectors, and references to additional pages for modification codes, polarization codes, and accessories.

Overview
Detailed wiring instructions for various codes related to crimping and assembling contacts using specific tools and procedures are provided.

Specifications and Tools
Specifications for crimping tools and positioners for different operations are detailed.

Procedures
Step-by-step guidelines for cable preparation, crimping contacts, and assembling components are outlined.

Key Steps
Key steps include using sealing boots for environmental applications, crimping contacts, and inspecting for proper conductor entry.

Recommendations
Recommendations include pushing on the cable during crimping and checking for visible conductor strands through inspection holes.

Part Number Index
An index of part numbers is provided for quick navigation and cross-referencing within the document.

Catalog excerpts

ARINC 404 / MIL-C-81659B DSX connectors-2

Compan y Profile Radiall was founded in 1952 as a family owned company making coaxial plugs for the television industry. Today, Radiall is an international and global manufacturer of interconnect components including RF coaxial connectors and cable assemblies, antennas, fiber optic and microwave components, and multipin connectors. Radiall serves the Aerospace, Automotive, Defense, Industrial, Medical, Space, and Telecommunication industries. QSE (Quality Safety Environment) POLICY Radiall maintains a quality management system that is highly recognized by its customers because it conforms to...

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ARINC 404 / MIL-C-81659B DSX connectors-3

DSX TABLE OF CONTENTS 3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DSX MIL-C-81659B Part numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--7 Contact arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 to 10 Signal and power contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Thermocouple contacts . . . . . . . . . . . . . . . . . . . . . . ....

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ARINC 404 / MIL-C-81659B DSX connectors-5

PART NUMBERING DSX N 4 P S 40 S S8S S26S S45P 00 01 Gang A (see note 4) DSX MIL-C-81659B 5 Series Class N : non environmental (without grommet and interfacial seal) E : environmental (with grommet and interfacial seal) T : connector with interfacial seal on insert with protruding contacts only Shell size 1 : one gang shell 2 : two gang shell 3 : three gang shell 4 : four gang shell Shell type R : receptacle P : plug Termination style X : without contacts S : crimp (see note 1) V : wire wrap 2 levels W : wire wrap 3 levels Y : PC tail Contact arrangement (see note 2) see available contact arrangements...

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ARINC 404 / MIL-C-81659B DSX connectors-6

TECHNICAL CHARACTERISTICS DSX MIL-C-81659B 6 MATERIALS DESCRIPTION MATERIAL PLATING Shell Aluminum alloy Cadmium yellow chromate or electroless nickel Insert Thermosetting resin Metallic insert Aluminum alloy Cadmium clear chromate or electroless nickel Interfacial seal & grommet silicone rubber Retention clip Copper alloy Contact Copper alloy Gold over nickel underplate. Insert retention plate Aluminum alloy Blue anodized. Polarizing posts Stainless steel Polarizing keys Zinc alloy Cadmium yellow chromate. Polarizing keys retention plate Aluminum alloy Cadmium yellow chromate or electroless...

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ARINC 404 / MIL-C-81659B DSX connectors-7

TECHNICAL CHARACTERISTICS (continued) DSX MIL-C-81659B 7 MECHANICAL AND ENVIRONMENTAL Temperature range : -65°C/+125°C Temperature life : 1000 hours at 125°C Salt spray : MIL-STD-1344A method 1001.1 test condition B (48 hours) Altitude moisture injection : Insulation resistance > 100 M Ù altitude 50000 feet Fluid resistance : resistance to 20 hours immersion in fluids MIL-H-5606 & MIL-L-23699 Durability : 500 mating and unmating cycles Vibration : MIL-STD-1344A method 2005 test condition IV (20g -- 10-2000Hz) Shock : MIL-STD-1344A method 2004 (50g -- 11ms -- half sine) Mating force : <45 pounds...

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ARINC 404 / MIL-C-81659B DSX connectors-8

CONTACT ARRANGEMENTS Contact arrangements names followed by “*” are not refered to by MS3157 and MIL-C-81659B. DWV = 3500 V -- 60Hz This insert is available in class N only DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz DWV = 1000 V -- 60Hz DWV = 1000 V -- 60Hz DWV = 1500 V -- 60Hz DSX MIL-C-81659B 8 PIN INSERT MATING SIDE SHOWN C5* 45 Number of contacts Contact size Location Number of contacts Contact size Location 5 5 (power) 1 to 5 45 20HD 1 to 45 8* 57 Number of contacts Contact size Location Number of contacts...

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ARINC 404 / MIL-C-81659B DSX connectors-9

CONTACT ARRANGEMENTS (continued) Contact arrangements names followed by “*” are not refered to by MS3157 and MIL-C-81659B. DWV = 1500 V -- 60Hz Size 5 contact cavity grounded to the shell DWV = 1000 V -- 60Hz DWV = 1000 V -- 60Hz Size 5 contact cavities grounded to the shell DWV = 1500 V -- 60Hz DWV = 1500 V -- 60Hz Size 9 contact cavities grounded to the shell DWV = 1000 V -- 60Hz DWV = 1000 V -- 60Hz Size 5 contact cavities grounded to the shell Size 5 contact cavities grounded to the shell This insert is metallic DSX MIL-C-81659B 9 PIN INSERT MATING SIDE SHOWN 40T1* 33C4 Number of contacts...

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ARINC 404 / MIL-C-81659B DSX connectors-10

CONTACT ARRANGEMENTS (continued) Contact arrangements names followed by “*” are not refered to by MS3157 and MIL-C-81659B. This insert is metallic DWV = 1000 V -- 60Hz Size 9 contact cavities grounded to the shell Note : available for pin contact only DSX MIL-C-81659B 10 PIN INSERT MATING SIDE SHOWN MC3 Number of contacts Contact size Location 2 7 (Coax) 1 & 3 1 3 (Coax) 2 C8 Number of contacts Contact size Location 8 9 (Coax) 1 to 8 T8* Number of contacts Contact size Location 8 9 (Coax) 1 to 8 00* Number of contacts Contact size Location 0 / /

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ARINC 404 / MIL-C-81659B DSX connectors-12

CONTACTS DSX MIL-C-81659B 12 FIBER OPTIC TERMINI SIZES 16 & 12 Fiber optic contacts are called Termini. Fiber optic termini are shown in the table below. Tooling used to connect the fiber optic cable to the termini is available. For more information, contact your nearest RADIALL representative. CONTACT SIZE VERSION CABLE DIA. FIBER SIZE PIN SOCKET INS/EXT TOOL CERAMIC .059 50/125 F724005000 F724104000 16 (1.5) 100/140 F724002000 F724101000 282929/282892 .071 HCS200 F724041000 F724140000 METAL (1.8) HCS400 F724045000 F724144000 12 .098 (2.5) HCS200/280 F724241200 F724341200 EXT 282 945 SIZES 22...

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ARINC 404 / MIL-C-81659B DSX connectors-13

CONTACTS DSX MIL-C-81659B 13 COAXIAL CRIMP CONTACTS SIZE 1 CONTACT CENTER CONTACT OUTER BODY CONTACT SIZE ARRANGEMENT CABLE PIN SOCKET CRIMPING TOOL RADIALL P/N (MIL P/N) POSITIONER RADIALL P/N (MIL P/N) SEL. CRIMPING TOOL RADIALL P/N (MIL P/N) DIE RADIALL P/N (MIL P/N) HEX. WIRING INSTR. UT 141 RG 402 616005 / solder contact C1 page 58 RG 58 RG 141 KX 15 616006 right angle / solder contact 282246 (M22520/5--05) A E page 59 RG 213 KX 4 / 616102001 282291 282997 282247 A1 6 RG 214 / 616103001 (M22520/1-01) (M22520/1-13) 8 (M22520/5--61) A page 56 1 MC2 RG 225 616003 / 282293 A6 page 56 RG 142...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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