STEEL AND ALUMINIUM METAL STRUCTURES MANUFACTURING
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STEEL AND ALUMINIUM METAL STRUCTURES MANUFACTURING

OFFERED SERVICES PLATE BENDING ROBOT and MANUAL WELDING CORROSION PROTECTION and PAINTING si VOPSIRE PSIRE AREAS of APPLICATION: chassis, arms, frames and other structural components for: ○ Agricultural Machinery and Tractors ○ Automobile ○ Solar Energy Installations

LASER CUTTING and PLATE BENDING RAAL offers complete laser cutting solutions for production cycles of large and small batches. Our LASER CUTTING SYSTEMS BYSTRONIC Bysprint fibber 3015 of 4 kW and 3 kW power are fully automated. ANTIL AMLS System with a 10 racks material warehouse, automates material handling for laser cutting machines. Bystronic BySoft 7 Software provides material economy and production efficiency. The laser cutting technology efficiently eliminates burrs, ensures precise cutting, thus reducing the need of any secondary operation on the laser cut side. Since there is no...

RELATED EQUIPMENT CNC BENDING PRESS - Abkant Bystronic Xpert 150, automatic with Bystronic BySoft 7 software programming, can work with a robot. It is used for bending parts with complex shapes and with controlled angle. OPENING HEIGHT: ALUMINIUM ALLOYS: STAINLESS STEEL: On this line can also be used: • Abkant Durma E2040 Press / 40 tone MAX BENDING LENGTH: 2.000 mm. • Guillotine Shear Durma SB 3010NT MAX CUTTING LENGTH: 3.000 mm. MANUFACTURING CAPACITY for the CUTTING LINE: (cutting + bending):

PUNCHING We cut, by punching, steel and aluminium plates, on MACHINERY TYPE PUNCH PRESS CNC Amada EMZ 3612 MII with automate charging and discharging, software PUNCH 5 ( LINE 5 16.0). Revolver System: the revolver tool holder system “turret-shaped tool holder” allows up to 44 tools. Distance between holes (bridge) = material thickness. Finished parts with cuts and contours in complex shapes are processed without scratches, at the highest quality and in high productivity. SEMI MANUFACTURED DIMENSIONS MAX: 3000 mm x 1500 mm STEEL THICKNESS MAX.: 6 mm ALUMINIUM ALLOYS: STAINLESS STEEL:...

CNC MACHINING RAAL offers PRECISION CNC MACHINING – precision milling, lathing, drilling. Mainly, the processing sector is equipped with: • CNC LATHES of last generation DOOSAN and MAZAK for processing parts with sizes up to Ø350 x 550 CNC MILLS / 3 AXES DOOSAN, FANUC, GIBAS, HURCO and MAHO for processing parts with sizes up to X=760/ Y=500/ Z=570 MILLING CENTRES SORALUCE (3+2 axes) for processing parts with sizes up to X=3500/ Y=1200/ Z=1500 Generally, on these machines are processed aluminium alloys parts, but we do not exclude that for larger orders, to process parts made of steel and...

ROBOT AND MANUAL WELDING RAAL has a rich experience in welding parts of: • • • ALUMINIUM ALLOYS STEEL STAINLESS STEEL ALUMINIUM ALLOYS WELDING PROCESSES: CURRENTLY USED MATERIALS: 3003 6060 44200 (cast) Filler used: Al Si 5, 4043 Al Mg 5, 5356 EQUIPMENTS for: • • • • ROBOT MIG WELDING ▪ IGM robot welding cell with welding source FRONIUS CMT / power 500 Amps. ▪ Welding robots ABB with welding sources FRONIUS / power 400 Amps. MECHANIZED MIG WELDING, lines with two welding positions / power 300-500 Amps. MANUAL MIG WELDING, welders / power 270-400 Amps. MANUAL WIG WELDING, welders / power...

STEEL WELDING PROCESSES: EQUIPMENTS for: • MANUAL WIG WELDING, welders, power 500 Amps.; • MANUAL MAG WELDING, welders, power 270 - 400 Amps. • SPOT WELDING, welder, power 10 kWA STAINLESS STEEL WELDING PROCESSES: Welders, with power 300 - 500 Amps; CURRENTLY USED MATERIALS: AISI304, AISI316 Gas used: argon, corgon Authorized according EN 287

KTL LINE AND POWDERS COATING LINE RAAL ensures corrosion protection for steel and aluminium alloys parts on KTL line and on the electrostatic painting line. CATAPHORESIS (KTL) The cataphoresis process (KTL- Kathoden-Tauch Lackierung) or cathodic electro deposition is a fully automated painting process by immersion. The KTL coating process main goal is to protect metallic surfaces against corrosion as well as/or to create a support for subsequent powders painting. MATERIAL PARTS currently coated by RAAL using KTL technology • • steel aluminium alloys 180 - 225 m2/hour in 2 shifts KTL PAINT:...

POWDERS COATING The powders coating process is a fully automated one. The process takes place within a spray booth equipped with cyclone filter using automatic sprinklers, where the parts are covered with powder paint injected by automatic pistols (6 pcs). In order to get complete painting coverage for the hardly accessible spaces, the booth has a manual painting space, at the entrance as well as at the exist zone. The painting can be done on the parts surfaces: • • pre treated (tri cationic phosphate) or; on the parts surface pre treated and KTL painted PARTS MATERIAL currently covered at...

PRODUCTS GALLERY NICMAR DANCI is a manufacturer of steel parts and metallic structures that offers the following services:

TOOLING AND CHECKING DEVICES DESIGN AND MANUFACTURING In RAAL operates a department for the design of tooling and checking devices « in house », that can produce custom tools for each project. Because we offer this service, we are able reduce: • • • tools costs; respons time for orders; delivery time for new orders. In addition, we take the full responsibility for the delivered products quality. The Research / Development Department having new products design compartment, tooling and checking devices design compartment and testing laboratories, where work over 80 engineers, acts...

Owing our industrial experience and other positive business traits, we are considered to be a trusted brand on the market. Some of the factors that recommend us to be the preferred choice on the market are: • Expertise field • Well developed infrastructure • Highly professional engineers • Approved quality products • Scheduled delivery These lead to a maximum client satisfaction. RAAL SA, ROMANIA Bistrita Str. Industriei, 7, 420063, Phone: +40 263 234379, Fax: +40 263 234507, E-mail: raal@raal.ro Prundu Birgaului, jud.Bistrita-Nasăud, Str. Principală 25, 427230, Phone: +40 263 203315, Fax:...