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Precision couplings catalog

Precision couplings catalog
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Precision couplings catalog

Product catalog summary
Introduction
R+W is a prominent manufacturer specializing in precision couplings and line shafts, offering innovative solutions for precise torque transmission across various sectors of precision drive technology. The company prioritizes technology leadership and customer collaboration from consultation to manufacturing.
Product Portfolio
The product range includes bellows couplings, elastomer insert couplings, ball-detent safety couplings, line shaft couplings, and high torque industrial couplings. Customized solutions are available with comprehensive support.
Company Growth
Founded in 1990 in Germany, R+W has expanded globally with subsidiaries in multiple countries and partnerships with over 60 distributors worldwide.
Core Values
The company operates on principles of dynamism, reliability, innovation, versatility, and expansion, ensuring high-quality, maintenance-free products with fast delivery.
Applications and Features
  • Miniature Bellows Couplings: Used in linear actuators, semiconductor machinery, and medical devices, offering zero backlash and torsional stiffness.
  • Precision Couplings: Suitable for machine tools and automation equipment, featuring low moment of inertia and precise transmission.
  • Elastomer Couplings: Ideal for vibration damping in packaging machinery and conveyors, providing electrical isolation and backlash-free operation.
  • Safety Couplings: Designed for overload protection in machine tools and conveyors, ensuring fast disengagement and low residual friction.
  • Disc Pack Couplings: Used in high-strength applications like API 610 pump packages and steel mill equipment, offering maintenance-free operation and high torsional stiffness.
  • Line Shafts: Suitable for spanning large distances in material handling systems, allowing installation without disturbing adjacent equipment.
ATEX Certified Couplings
These couplings are designed for hazardous environments, such as oil and gas extraction, and comply with directive 94/9/EG for safer operation.
Sizing and Selection
Couplings are sized based on the highest torque to be transmitted, with calculations provided for torque, torsional deflection, acceleration torque, and resonant frequency. Detailed formulas and factors for selecting the appropriate coupling size based on application requirements are included.
Specifications
The document provides detailed specifications for various coupling models, including torque ratings, dimensions, material compositions, and design features. Key parameters such as rated torque, moment of inertia, torsional stiffness, and axial, lateral, and angular misalignment limits are specified for each model.
Procedures
Installation and dismounting procedures are outlined, emphasizing the use of calibrated torque wrenches for precise assembly. The document also describes the ordering process, including how to specify custom features using model numbers and special designations.
Standards and Norms
Fastening screws conform to ISO standards, and the document mentions compliance with ATEX directives for use in hazardous zones. The elastomer couplings are designed to be maintenance-free with an infinite service life when properly installed.
Recommendations
Recommendations include using reduced misalignment values for high-speed applications and ensuring proper torque transmission by including a flat on the shaft. The document advises on the selection of elastomer types based on desired damping and torsional stiffness characteristics.
Features and Design
Couplings are designed for easy installation and removal, with features such as backlash-free assembly, high-speed capability, and vibration damping. Materials used include high-grade stainless steel, aluminum, and high-strength plastic, depending on the model.
Ordering Examples
Examples are provided to illustrate how to specify models and custom features, such as bore tolerances and balancing for high-speed operation.
Data Tables
The document includes extensive data tables detailing the mechanical properties and dimensions of each coupling model, allowing for precise selection based on application requirements.
Technical Specifications
The document provides detailed specifications for various coupling models, including dimensions, torque ratings, and material compositions. Key parameters include outside diameters, fit lengths, inside diameter ranges, and maximum transmittable torque, which depend on bore diameter.
Installation and Ordering
Installation instructions specify calculating the overall length as the distance between shaft ends plus twice the dimension O. Ordering examples are provided, illustrating how to specify model, size, length, elastomer insert type, and bore diameters.
Features and Design
The document highlights features such as telescoping for adjustable length, easy installation, and no need for intermediate support bearings. Materials include high-strength aluminum for hubs and wear-resistant TPU for elastomer inserts. The design includes fully split clamping hubs and precision intermediate tubes.
Disc Pack Couplings
Disc pack couplings are described as torsionally stiff, fatigue-resistant, and wear-free. They compensate for axial, angular, and lateral misalignments. The document details various models with keyway mounting and conical clamping rings, specifying torque ratings, dimensions, and materials.
Misalignment Compensation
The document explains how couplings compensate for different types of shaft misalignments, ensuring the total sum of misalignment percentages does not exceed 100%.
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Catalog excerpts

Precision couplings catalog-1

RELIABLE | PRECISE | COMPACT PRECISION COUPLINGS EXACT AND BACKLASH FREE FOR PRECISION SERVO AND STEPPER DRIVE APPLICATIONS.

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Precision couplings catalog-2

ABOVE ALL R+W IS: THE PERFECT COUPLING. When R+W Antriebselemente GmbH was first established in 1990 in Klingenberg, Germany, there were three people on board. The head office is still there, but we are now more than 170 people, with subsidiaries in the USA, China, Italy, Singapore, France and Slovakia, and are partnered with over 60 well established distributors in more than 40 countries throughout the world. Many developments have lead to this success, but most importantly it was brought about by our endless search for the best possible coupling solutions as well as the high esteem in which...

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Precision couplings catalog-3

DRIVE D - DYNAMIC Our staff is trained to always be ready and willing to provide a quick reaction to customer inquiries. Our product, the core of which is based on handling high performance, dynamic applications, is increasingly available for fast delivery. R - RELIABLE Many of our products are designed for infinite life with zero maintenance required. With thorough engineering processes in place, and an ISO 9001:2008 certified production facility, we continue to deliver high quality coupling products with a high level of reliability. I - INNOVATIVE Our business was founded on developing unique...

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Precision couplings catalog-4

APPLICATIONS AND DESIGN FEATURES PRECISION COUPLINGS TORSIONALLY STIFF BELLOWS COUPLINGS for highly dynamic motion in: ► Paper converting machinery ► naturally very well balanced ► wear and maintenance free TORSIONALLY STIFF MINIATURE BELLOWS COUPLINGS for precise transmission of angular ► Test and measurement systems

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Precision couplings catalog-5

BACKLASH FREE SERVOMAX® ELASTOMER COUPLINGS Packaging machinery Pump drives Machine tools Lift systems Conveyors Labeling machinery Food processing machinery vibration damping electrically isolating backlash free calibrated preloaded insert concentrically machined hubs BACKLASH FREE SAFETY COUPLINGS for vibration damping torque transmission in: protects from rotating inertia as well as motor torque precise torque overload protection patented preload for zero backlash compact simple design low moment of inertia extremely fast disengagement low residual friction after disengagement ATEX CERTIFIED...

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Precision couplings catalog-6

APPLICATIONS AND DESIGN FEATURES PRECISION COUPLINGS BACKLASH FREE AND SMOOTH RUNNING LINE SHAFTS for spanning large distances between shaft ends in: ► Material handling systems ► Screw jack systems ► installation and removal without disturbing adjacent equipment ► no intermediate support bearing required HIGH STRENGTH DISC PACK COUPLINGS ► Steel mill equipment ► Bulk material handling systems ► Cooling tower drives ► maintenance free for infinite life ► frictional clamping of disc packs ► high speeds with extended DBSE ► high torsional stiffness ► robust compact design ► precise transmission...

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Precision couplings catalog-7

FOR USE IN HAZARDOUS ENVIRONMENTS – ATEX for safer operation in industries with explosive atmospheres, such as: For hazard zones 1/21 and 2/22 these couplings are authorized under directive 94/9/EG. Bellows couplings Elastomer couplings Safety couplings Line shafts Disc pack couplings ATEX CERTIFIED COUPLINGS DISC PACK COUPLINGS LP Oil & gas extraction Petrochemical processing Munitions manufacturing Bulk and powder processing Paint systems

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Precision couplings catalog-10

BELLOWS COUPLINGS = Rated torque of the coupling (Nm) = Peak torque of the drive system e.g. max. acceleration torque of drive (Nm) or max. braking torque of load (Nm) = Total load inertia (e.g. spindle + slide + workpiece + 1/2 of coupling) (kgm 2) = Total driving inertia (motor [including gear ratio] + 1/2 of coupling) (kgm 2) = Torsional stiffness of the coupling (Nm/rad) = Natural frequency of the two mass system (Hz) = Excitation frequency of the drive (Hz) = Torsional deflection (degree) Shock or Load Factor SA uniform load non-uniform load highly dynamic load Common factor for servo drives...

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Precision couplings catalog-11

SIZING EINBAUHINWEISE ACCORDING TO TORQUE Couplings are normally sized for the highest torque to be regularly transmitted. The peak torque of the application should not exceed the rated torque of the coupling. The following calculation provides an approximation of the minimum required coupling size, and allows for the maximum rated speed and misalignment to exist in the application: The torsional natural frequency of the coupling must be significantly higher or lower than that of the equipment. For the mechanical substitution model the two mass system applies. In practice the following applies:...

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Precision couplings catalog-12

ELASTOMER COUPLINGS = Rated torque of the coupling (Nm) = Maximum torque rating of the coupling (Nm) = Peak torque applied to the coupling (Nm) = Peak torque of the drive system (Nm) = Nominal torque of the drive system (Nm) = Nominal torque of the load (Nm) = Total driving inertia (motor [including gear ratio] + 1/2 of coupling) (kgm2) = Total load inertia (e.g. spindle + slide + workpiece + 1/2 of coupling) (kgm2) = Moment of inertia of driving coupling half (kgm2) = Moment of inertia of driven coupling half (kgm2) = ratio of the moment of inertia of the drive to the load = Temperature at the...

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Precision couplings catalog-13

SIZING EINBAUHINWEISE COUPLING SELECTION FOR OPERATION WITHOUT SHOCK OR REVERSAL Calculation Supplemental Calculation Sample calculation: (without shock loads) Coupling conditions υ = 70° C Sυ = 1.7 (or 70°/ Elastomer Type A) Drive for centrifugal pump TAN = 85 Nm Result: Coupling model EK2/150/A (TKN = 160 Nm) is selected. COUPLING SELECTION FOR OPERATION WITH SHOCK LOADS Same basic conditions as above. In addition, the maximum torque rating of the coupling (TKmax) is dictated by peak torque (TS) due to shock loads. Supplemental Calculation Supplemental Calculation MODELLREIHEN ATEX The rated...

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Precision couplings catalog-14

SAFETY COUPLINGS = Rated torque of the coupling (Nm) = Peak torque of the motor (Nm) = Moment of inertia of the load (kgm 2) = Moment of inertia of the drive (kgm 2) = Acceleration / deceleration time (s) = Torsional stiffness of the coupling (Nm/rad) JMasch. = Total load inertia (e.g. spindle + slide + workpiece + 1/2 of coupling) (kgm2) JMot. = Total driving inertia (motor [including gear ratio] + 1/2 of coupling) (kgm2) = Natural frequency of the two mass system (Hz) = Torsional deflection (degree) Shock or Load Factor SA uniform load non-uniform load highly dynamic load Common factor for...

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