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QuellTech welding solutions

QuellTech welding solutions
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QuellTech welding solutions

Product catalog summary
Introduction: Product Overview
The QuellTech Laser Scanner offers a range of options including the ability to connect multiple scanners to a single PC, Ethernet interface for long cable ranges, and interfaces for application software for PLCs, robots, and analog outputs. Cooling modules and changeable protection windows are available, and the scanners can be obtained in OEM versions. The product features a small form factor with red or blue lasers and protection against sputter.
Applications: Weld Gap Tracking
The QuellTech Laser Scanner is used for weld gap tracking by leading the welding torch along a pre-programmed path. If the seam deviates, the scanner software outputs a correction signal to adjust the welding machine or robot, ensuring precise welding in the middle of the gap.
Applications: Weld Bead Inspection
The scanners enable contactless inspection of weld beads, detecting errors such as pores and undercutting. The software can parameterize errors in size and tolerances, outputting alarms to the PLC control system. Specific applications include inspecting weld beads on battery contacts and gears, and identifying defects like small pore defects in titanium welds.
Summary of Advantages
QuellTech Laser Technology:
  • Contactless and precise 3D measurement
  • Flexible Ethernet connection
  • Integration in complete systems or standalone
  • Long lifespan with no wearing parts
  • Fast and robust against ambient light
  • Indifferent to color with no moving parts inside
  • High process stability
QuellTech as a Producer:
  • Customization from single units to OEM series production
  • Experience in vertical integration in manufacturing
  • Flexibility in hardware and software customization
  • Knowledge of typical manufacturing processes
  • Constant innovation in product features
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Catalog excerpts

QuellTech welding solutions-1

QuellTech Laser Scanner Weld Applications Gap Tracking Bead Inspection ©2022 QuellTech GmbH / All Rights. / The authors will be not responsible for the accuracy of this document and will not be liable or any damages that may be caused by the use of this document. Errors may be present, changes may occur without notice. This document is confidential and may not be issued or propagated to any unauthorized party.

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QuellTech welding solutions-2

Introduction: Product overview QuellTech Laser Scanner Large Variety of Scanners and Options availble Small Form Factor Options: • Multiple Scanners can be connected to a single PC. Cascading of multiple scanners can be used for enhancements of measurement, range or speed. • Ethernet interface allows long cable ranges and switching of connection of several scanners via single cable • Interfaces are available for application Software for PLC, Robots and analog outputs • Cooling Modules are available and changeable protection windows Protection against sputter • Several application Software modules...

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QuellTech welding solutions-3

Applications: Weld gap tracking Weld gap tracking The QuellTech Laser Scanner leads the welding torch which follows a pre-programmed path on the metal. As soon as the seam deviates from the pre-programmed path, the QuellTech Laser Scanner Software outputs a correction signal to the PLC of the welding machine or the robot. The welding machine then corrects the position so that the torch can weld in the exact middle of the gap. ©2022 QuellTech GmbH / All Rights. / The authors will be not responsible for the accuracy of this document and will not be liable or any damages that may be caused by the...

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QuellTech welding solutions-4

Applications: Weld gap tracking Weld Gap Tracking Deep Grove ©2022 QuellTech GmbH / All Rights. / The authors will be not responsible for the accuracy of this document and will not be liable or any damages that may be caused by the use of this document. Errors may be present, changes may occur without notice. This document is confidential and may not be issued or propagated to any unauthorized party.

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QuellTech welding solutions-5

Applications: Weld bead inspection Weld Bead inspection All visible weld beads can be inspected contactless with QuellTech Laser Scanners. Especially if the weld inspection is trailing the welding process errors like pores, undercutting, sputter can trigger timely alarms and prevent costly scrap. ©2022 QuellTech GmbH / All Rights. / The authors will be not responsible for the accuracy of this document and will not be liable or any damages that may be caused by the use of this document. Errors may be present, changes may occur without notice. This document is confidential and may not be issued...

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QuellTech welding solutions-6

Applications: Weld bead inspection Weld Bead inspection The Quelltech Software can detect various types of errors on a weld bead. These errors can be parameterized in size and tolerances and the resulting alarms can be output to the plc control system and recorded.. ©2022 QuellTech GmbH / All Rights. / The authors will be not responsible for the accuracy of this document and will not be liable or any damages that may be caused by the use of this document. Errors may be present, changes may occur without notice. This document is confidential and may not be issued or propagated to any unauthorized...

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QuellTech welding solutions-7

Applications: Weld bead inspection Weld bead inspection of laser weld on gear Weld bead “Donuts” on Battery contacs ©2022 QuellTech GmbH / All Rights. / The authors will be not responsible for the accuracy of this document and will not be liable or any damages that may be caused by the use of this document. Errors may be present, changes may occur without notice. This document is confidential and may not be issued or propagated to any unauthorized party.

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QuellTech welding solutions-8

Applications: Weld bead inspection Weld bead on butt weld with defects Laser weld bead with small pore defect ©2022 QuellTech GmbH / All Rights. / The authors will be not responsible for the accuracy of this document and will not be liable or any damages that may be caused by the use of this document. Errors may be present, changes may occur without notice. This document is confidential and may not be issued or propagated to any unauthorized party.

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QuellTech welding solutions-9

Applications: Weld bead inspection Titanium weld bead with small pore defect ©2022 QuellTech GmbH / All Rights. / The authors will be not responsible for the accuracy of this document and will not be liable or any damages that may be caused by the use of this document. Errors may be present, changes may occur without notice. This document is confidential and may not be issued or propagated to any unauthorized party.

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QuellTech welding solutions-10

Summary Advantages of QuellTech Laser technology: • • • • • • • • • • Contactless Precise 3D-measurement Flexible connection via Ethernet Integration in a complete systems or standalone Long life-span, no wearing parts Fast Robust against ambient light Indifferent for color No moving parts inside High process stability Advantages of QuellTech as a producer: • • • • • Single unit customization to OEM series production Substantial experience on vertical integration in manufacturing Flexibility in customization of Hard- and Software Kow how of typical processes in manufacturing Constant innovative...

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QuellTech welding solutions-11

QuellTech GmbH Leonrodstraße 56 D-80636 Muenchen Germany Email: [email protected] Internet: www.quelltech.de Tel. +49 89 12 47 23 75 ©2022 QuellTech GmbH / All Rights. / The authors will be not responsible for the accuracy of this document and will not be liable or any damages that may be caused by the use of this document. Errors may be present, changes may occur without notice. This document is confidential and may not be issued or propagated to any unauthorized party.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.