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2D/3D QS-Track-Seam Software

2D/3D QS-Track-Seam Software

2D/3D QS-Track-Seam Software

Product catalog summary
Overview: The QuellTech 3D Laser Gap Tracker is a comprehensive system designed to enhance welding processes by improving productivity and quality while reducing scrap. It is suitable for various welding applications and can be easily integrated into existing systems.
System Components:
  • 3D Laser Scanner available in 10 different ranges for gaps from 0.1 mm to 500 mm.
  • Software features include gap tracking, edge tracking, lowest point tracking, and PLC interface for data storage.
  • Optional components: PC/Controller, water coolers, protective windows, cabling, and Ethernet to analog converter.
Key Benefits:
  • Real-time tracking for optimized welding position and parameter adjustments.
  • Easy retrofitting onto existing welding machines.
  • Adaptive control to compensate for warping or path deviations.
  • Robust performance against ambient light and on various material surfaces.
Applications:
  • Longitudinal and spiral pipe production, pipeline welding.
  • Wind turbine columns, heavy wall-thickness, automotive parts welding.
  • Tank welding, slack welding, and very small parts laser welding.
System Features:
  • Continuous monitoring with real-time updates on the system status and gap position.
  • Operator interaction through software settings for sensitivity adjustments.
  • Additional options for enhanced productivity: remote control client, advanced data logging, double laser scanner mode, tack weld compensation mode, and time delay buffer function.
Conclusion: The QuellTech 3D Laser Gap Tracker is a robust, German-made system that significantly improves welding efficiency and quality across various industrial applications.
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Catalog excerpts

2D/3D QS-Track-Seam Software-1

QS-Track-Seam-Software Weld Seam Tracking saves time, reduces scrap —Gap Center 125IDMO) M«mum«23T QuellTech Left Edge A complete system includes: ■ 3D Laser Scanner in 10 different ranges for gaps between 0,1 mm up to 500 mm ■ Software for Tracking includes features: ■ gap tracking ■ edge tracking (left or right) ■ lowest point tracking ■ interface to PLC (Ethernet) data storage ■ system adaption interface ■ no calibration required ■ Optional: PC/Controller, Water Coolers, Protective Windows, Cabling, Ethernet to analog converter Improved in productivity and quality for most welding processes With this new Gap and Seam Tracking System from QuellTech a weld system can be improved in productivity and quality for most welding processes The QuellTech 3D Laser Gap Tracker supplies realtime tracking just ahead of where the weld is being deposited. This allows for robot or sliders trajectory shifts to be corrected. Related to the optimized welding position the parameters for voltage, wire feed, or travel speed can be optimized in order to change the weld bead formation. The QuellTech 3D Laser Gap Tracker can be easily retrofitted onto any existing welding automation machine that either has no gap tracking capability or is using a mechanical probe. The QuellTech 3D Laser Gap Tracker includes Laser Scanners which can precisely follow any weld joint in combination with all welding processes and robots. In addition adaptive control is available to help compensate warping or path deviations and maintain the desired welding speed and quality. The QuellTech Laser Scanners are very robust against ambient light and supply a consolidated and stable output even on the combination of glossy materials with rusty surfaces. The QuellTech 3D Laser Gap Tracker can be also used for adaptive control for robotic welding. It will compensate for changes in the teached path. Also the time consuming teaching of travel paths with robots can be drastically accelerated.

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2D/3D QS-Track-Seam Software-2

QS-Track-Seam-Software Weld Seam Tracking for all shapes Improve weld quality and reduce scrap and cost The QuellTech 3D Laser Gap Tracker is a tracking system that searches for, finds and tracks gaps using Laser Line Triangulation. It provides a robust method for controlling the position of welding torches and ultrasonic test probes for weld inspection. Benefits of the QuellTech 3D Laser Gap Tracker: 1. Decreased scrap rates 2. Improved weld quality 3. Increased productivity 4. Reduced skill requirements of staff 5. Reduced set-up time 6. Reduced maintenance times Typical Applications for the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.