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Qpol 300 BOT - Grinding and Polishing Automat

Qpol 300 BOT - Grinding and Polishing Automat

Qpol 300 BOT - Grinding and Polishing Automat

Product catalog summary
Overview: The Qpol 300 BOT by QATM is a compact, automated system designed for the complete preparation of specimens through grinding, polishing, cleaning, and drying. It features a modular construction with 4 to 8 workstations and can perform up to 11 different operations.
Key Features:
  • Automation: The system automates the entire specimen preparation process, ensuring reproducible results and efficient space utilization.
  • Modular Construction: Allows for customization with up to 8 stations, supporting various combinations of pre-grinding, grinding, polishing, cleaning, and drying.
  • Grinding and Polishing Stations: Integrated stations for complete materialographic operations, with options for vacuum or magnetic disc systems.
  • Foil Changer: Features a storage elevator with compartments for disposable grinding discs, utilizing a vacuum exchange arm for disc placement.
  • Warm Air Drying: Programmable warm air blower for drying samples post-cleaning.
  • Sample Holder Stack: Holds up to 12 sample holders, facilitating automatic processing and return.
  • Surface Grinding Station: High-speed grinding with an abrasive stone, featuring an automatic diamond dressing device.
  • Ultrasonic Cleaning Station: Programmable cleaning with heating and a recirculation filter system.
  • Touch Screen Control: Drag-and-drop graphical interface for easy operation and real-time process monitoring.
  • Data Transfer: Supports remote maintenance and data exchange for reproducibility and comparison.
Specifications:
  • Power: 4.3-15.6 kVA, 400 V/50 Hz
  • Grinding and Polishing Station: Wheels up to Ø 300 mm, speed 50-600 rpm
  • Grinding Station: Stone Ø 350 mm, speed 50-600 rpm
  • Cleaning Station: Uses air, water, ethanol; customizable process time and steps
  • Ultrasonic Cleaner: Volume 6.5 liters, HF-power 400 W
  • Foil Changer: Storage for 4 different grinding media, paper Ø 300 mm
  • Grinding and Polishing Head: Central pressure 50-450 N, speed 20-120 rpm, variable pressure
  • Dimensions: Width varies from 2260 to 4020 mm, height 1750 mm, depth 950 mm
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Catalog excerpts

Qpol 300 BOT - Grinding and Polishing Automat-1

GRINDING & POLISHING AUTOMAT Designed and developed by QATM, the compact Qpol 300 BOT completely automates the grinding and polishing aspects of the specimen preparation process, including cleaning and drying. Simple touch-screen controls access all parameters and procedures. The Qpol 300 BOT ensures that each specimen is properly processed and guarantees reproducible results and, in addition more space for sample analysis. GRINDING & POLISHING AUTOMAT MODULAR CONSTRUCTION GRINDING AND POLISHING STATIONS Elements for the Qpol 300 BOT come from the System Lab cabinets and equipment. Within the sturdy aluminium housing, it is possible to install 4 to 8 system work stations. Up to 11 different operations can be programmed and sequenced for a particular application. Options include pre-grinding, grinding and polishing as well as cleaning and drying in any combination. The Qpol 300 BOT automatically proceeds from one step to the next, eliminating the manual, timeconsuming task of cleaning each sample holder between steps. The Qpol 300 BOT is constructed with stations for complete materialographic operations from planar grinding through intermediate steps and final polishing. All stations are integrated into the system. The grinding and polishing discs are fixed onto the working wheels by using a vacuum (Vacu-Jet System) or magnetic disc system. Each station can be configured for specific abrasive requirements. Water, diamond suspensions, diamond lubricant and oxide dispensing are fully integrated and controlled via programming. Grinding and polishing stations can also include fully automatic protective covers to maintain a clean work environment.

 Open the catalog to page 1
Qpol 300 BOT - Grinding and Polishing Automat-2

The grinding and polishing head picks up a sample holder from the stack and travels to individual work stations to perform each cycle in the proper sequence. Upon completion, the head returns the holder to the stack. The use of two heads allows simultaneous grinding and polishing and optimizes the Qpol 300 BOT when preparing multiple specimen holders. The sample holder racking system holds up to 12 sample holders. After starting the machine, the holders are taken out automatically for processing. After processing, the completed sample holders are returned to their original position with the polished...

 Open the catalog to page 2
Qpol 300 BOT - Grinding and Polishing Automat-3

ULTRASONIC CLEANING STATION HIGH SPEED CLEANING STATION The ultrasonic cleaning station provides intermediate or final cleaning. Cleaning time and sequence is easily programmable. The cleaning tank includes heating with variable temperature control. A recirculation filter system, which lengthens the useful life of the cleaning fluid and optimizes the final result, is also available. The cleaning station enables a fully automatic cleaning of the sample. The multi-step cleaning is carried out with water, air and alcohol. Cleaning times and steps are completely adjustable as needed. GRINDING & POLISHING...

 Open the catalog to page 3
Qpol 300 BOT - Grinding and Polishing Automat-4

DATA TRANSFER The QATM central lab is always looking for solutions for your problems. We can develop an optimum procedure for a particular sample and send it to you via data transfer. Acquired data can also be exchanged via an internal network. This enables reproducibility and comparison of procedures and parameters anywhere, anytime. GRINDING & POLISHING AUTOMAT Simple operation with drag-and-drop graphical touch-screen controls at the central panel that can slide to any work station. For each step, the screen shows a graphical representation of the working position. It is possible to follow...

 Open the catalog to page 4
Qpol 300 BOT - Grinding and Polishing Automat-5

ULTRASONIC CLEANER depends on equipment: 4.3-15.6 kVA 400 V/50 Hz Power supply Working wheels GRINDING AND POLISHING HEAD 4 different grinding media Grinding paper GRINDING STATION Grinding stone FOIL CHANGER GRINDING AND POLISHING STATION Central pressure Controlled removal CLEANING STATION Cleaning media air, water, ethanol (option) Sample holder time and steps can be set as needed 1 POLISHING GRINDING POLISHING AUTOMAT Connected load

 Open the catalog to page 5

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.