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Q-FOG

Q-FOG

Q-FOG

Product catalog summary
Introduction to Corrosion Testing
Corrosion significantly impacts metals by degrading their properties, causing damage to products and infrastructure. Q-FOG cyclic corrosion testers simulate natural corrosion processes in a lab setting, providing results that closely mimic outdoor conditions.
Why Choose Q-FOG?
Q-FOG testers are designed for simplicity and reliability, featuring modular subsystems for easy maintenance and repair. They offer a low total cost of ownership due to affordability, reliability, and low operating costs. The testers are fully automated, capable of continuous operation, and equipped with smart alerts for any issues.
Types of Q-FOG Testers
  • Q-FOG SSP: Performs traditional salt spray and Prohesion tests.
  • Q-FOG CCT: Includes all SSP features plus 100% humidity control for complex automotive tests.
  • Q-FOG CRH: Adds variable humidity control and an optional shower function, compatible with major automotive standards.
Key Features
Q-FOG testers offer superior fog dispersion, reinforced fiberglass construction for temperature control, easy sample mounting, and a user-friendly interface with self-diagnostics and multilingual support. They also provide rapid temperature cycling capabilities.
Corrosion Testing Procedures
Cyclic corrosion tests expose specimens to different environments in cycles, including fog, dry, and humidity conditions, offering a more realistic simulation of real-world conditions compared to continuous salt spray tests.
Standards and Applications
Q-FOG testers can perform tests according to standards like ASTM B117, ASTM G85, and ISO 9227, suitable for testing industrial maintenance coatings, automotive components, and more.
Operation and Maintenance
Q-FOG chambers are designed for ease of use and minimal maintenance, featuring intuitive programming and sensors for environmental monitoring. Regular calibration and preventive maintenance are straightforward.
Specifications and Features
Available in two sizes (600 and 1100 liters), Q-FOG testers support various testing cycles and feature an internal salt solution reservoir, internal chamber heaters, and corrosion-free reinforced fiberglass construction. The user interface supports five languages and includes self-diagnostics and safety shutdown features.
Specimen Mounting
Standard rack panel holders accommodate flat specimen panels at 6 or 15-degree angles. Hanging rods are available for small parts, and mounting grates can support large parts up to 544 kg. Models can hold up to 160 or 240 specimens depending on size.
Programming and Standards
The Q-FOG controller can store up to 10 test cycles and is compatible with major standards like ASTM B117 and GMW 14872, with some standards pre-programmed for convenience.
Calibration and Maintenance
Temperature and RH sensors should be calibrated every six months. Routine maintenance includes draining and refilling the bubble tower, cleaning filters, and washing chamber walls. Annually, filters and pump tubing are replaced.
Accessories and Options
Available accessories include a salt kit for ASTM B117 compatibility, test panel racks, corrosion test coupons, external fog collection cylinders, and a hanging rod kit. Optional features include a water booster pump and a wet-bottom adapter kit.
Global Support
Q-Lab provides technical, sales, and repair support in over 120 countries, with contact information available on their website.
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Catalog excerpts

Q-FOG-1

Cyclic Corrosion Testers We make corrosion testing simple.

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Q-FOG-2

Corrosion Basics Why Q-FOG? Simple to Afford Q-FOG corrosion testers were specifical- Q-FOG cyclic corrosion testers are easy We believe that just because a product ly designed to have the lowest total cost to install, easy to program, and easy to is technical, it doesn’t have to be hard to operate. Specimen mounting and evalua- understand or difficult to maintain and repair. purchase price, high reliability, and low tions are simplified with a low belt line and Instead of complicating our tester designs operating costs set a new standard for cor- easy-opening lid. All models are complete- by...

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Q-FOG-3

Q-FOG Models Numerous accelerated corrosion tests The Q-FOG model CCT has all the advan- The Q-FOG model CRH represents a true breakthrough in the price-performance ratio of corrosion may be performed in the Q-FOG base tages of the model SSP, but adds the testers with RH control. It has all the advantages of the model CCT, but adds full variable humidity model SSP, including Prohesion, ASTM flexibility of including 100% humidity. This is control through the use of an innovative air pre-conditioner. It is compatible with most major auto- another critical exposure condition to many motive corrosion...

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Q-FOG-4

Two Convenient Sizes for Each Model Easy Sample Mounting Reinforced Fiberglass Construction The Q-FOG chamber has a low belt Q-FOG testers are made of solid, line and an easy-opening lid for easier fiber-reinforced plastic. chamber sizes (600 and 1100 liters) to access during sample mounting. Test heavy-walled chamber and lid have low accommodate small and large speci- panel racks, hanging rod kits, and flat thermal conductivity for efficient, pre- Caster wheel kits are grates are available to convenient- cise temperature control. Heat resistant available to allow for easy repositioning ly mount...

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Q-FOG-5

Corrosion Testing & Standards Cyclic Corrosion Tests Cyclic corrosion tests expose specimens to a series of different environments in a repeti- A more serious limitation of tests such as ASTM B117 is that they provide a continuous environment with no changes in conditions. In contrast, materials exposed to the weath- tive cycle. Simple tests may consist of cycling er experience cyclical changes in wetness, temperature, sunlight, and corrosive solution between two conditions: fog and dry. More concentration. Corrosion in a cycling environment can be very different from corrosion in will best resist...

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Q-FOG-6

Humid Function (Model CCT Only) During the Humid Function in CCT models, the chamber is maintained at 95-100% relative humidity by forcing hot water vapor into the chamber. Deionized water is required for proper operation. The vapor generator heater maintains the programmed chamber temperature. Q-FOG model CRH testers utilize the RH Function in place of the Humid Function. During the Fog Function, the corrosion I ester |yp|, ally -pennies as a conventional salt spray unit: • Corrosive solution Irom the internal reservoir is pumped Io the nozzle • Compressed air is humidified by passing through...

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Q-FOG-7

Calibration & Maintenance Q-FOG cyclic corrosion chambers are extreme- Q-FOG chambers are designed to be extreme- ly simple to operate. Specimen mounting and ly low maintenance and user-serviceable. They evaluations are simplified with several specially are equipped with a number of on-board sen- designed specimen holder options. Programming sors to monitor and control the environment is intuitive. All models are completely automated and can operate continuously, 24 hours per day, and preventive maintenance are made easy through thoughtful design. Specimen Mounting Q-FOG chambers have a low belt...

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Q-FOG-8

Test Panel Racks Mounting Grates Standard test panel racks are available to accommodate flat specimens, such as Q-PANEL® standard substrates. Racks can support up to 113 kg (250 pounds) each, and are slotted at 6 or 15 degrees from vertical. The 600 liter Q-FOG models can accommodate up to 160 specimens, 75 x 150 mm (3 x 6 in) in size, through 8 racks. The 1100 liter models can hold up to 240 specimens, using 10 racks. A standard hanging rod kit is available for small, three-dimensional, and oddshaped specimens. Each of the 20 mm (3/4 in) diameter rods can support up to 45 kg (100 pounds), and...

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Q-FOG-9

OUR GLOBAL NETWORK We are committed to provide world-class technical, sales, and repair support in each of the over 120 countries in which we operate. Visit Q-Lab.com/support for contact information specific to your location and inquiry type. Q-LAB EUROPE, LTD. BOLTON, ENGLAND [email protected] +44-1204-861616 GLOBAL HEADQUARTERS WESTLAKE, OH USA [email protected] +1-440-835-8700 Q-LAB DEUTSCHLAND GMBH SAARBRUCKEN, GERMANY [email protected] +49-681-857470 Q-LAB CHINA SHANGHAI, CHINA [email protected] +86-21-5879-7970 Q-LAB FLORIDA HOMESTEAD, FL USA [email protected] +1-305-245-5600 Q-LAB ARIZONA...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.