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procella

procella
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procella

Product catalog summary
Preface
The manual serves as a quick guide to the features of qs-STAT® and provides information on training programs and self-education resources.
Legal Rights and Warranty
All rights to the procella® software and documentation belong to Q-DAS GmbH. The document's content is subject to change without notice, and no warranty is provided for its correctness.
Introduction
This manual is intended for administrators setting up procella® workplaces, outlining setup options and program functionalities.
Setting-up procella®My.SPC
Key setup questions include data storage method, data location, number of users, and start screen configuration. The software manages test plans, measurement data recording, data visualization, and process control with Quality Control Charts.
Administration of Test Plans
Test plans involve creating requirements for part characteristics measurements. The document provides detailed instructions on administering test plans and measured values using procella® software, emphasizing the advantages of using a database for comprehensive evaluations and analyses.
Database Administration of Test Plans
Focuses on using Microsoft Access Database for test plan management, allowing users to filter and sort data, restrict measurement values, and customize additional data fields.
Working with procella®My.SPC
Supports data recording via keyboard or measurement systems, with options for process visualization and control using Quality Control Charts.
Measurement Terminology
Defines measurements, part and group measurements, subgroups, inspections, and cycle and subgroup incidence.
Test Plan Considerations
Includes defining parts, characteristics, subgroup sizes, specification limits, and process capability requirements.
Data Recording Procedure
Flowchart outlines steps from loading the test plan to saving data, including limit control and additional data recording.
Creating a New Test Plan
Initiate through the File menu, define characteristics, and set characteristic types.
Positional Tolerances
Involves a circular tolerance for the true position of a bore hole's center, with additional tolerances for x and y directional positions.
Attribute Characteristics
Records the number of defective units, evaluated as either "characteristics o.k." or "characteristics n.o.k."
Error Log Sheet
Documents various error types per unit, with subordinate characteristics created for each error type.
AFNOR E60-181 Max/Min
For min/max evaluations according to AFNOR E60-18, use the characteristics in this group instead of continuous characteristics.
Nominal and Ordinal Characteristics
Nominal characteristics create non-hierarchical categories, while ordinal characteristics have a hierarchy for evaluations involving different categories.
Default Settings
Can be adjusted based on characteristic types, affecting all created characteristics of that type.
General Data
Consecutive characteristic numbers can be automatically added, and default settings for characteristics class, measured quantity, and events catalog can be defined.
Specification and Subgroups
These settings are applied to all characteristics immediately.
Measuring Device
Settings for measuring devices can be predefined, especially when recording data via the RS232 interface.
Measurement Procedure
Settings are crucial for recording data manually with procella.
System Settings
System settings can be applied as default for datasets, with options for manual or part inspection input sequences.
Sampling of Groups
Characteristics of one group switch after every value, with groups changing after each subgroup.
View Options
Users can choose between standard view or a specific summary/input mask, with options to save window layouts.
Entering Product and Measurement Information
After setting defaults and selecting characteristics, enter necessary information in the Parts and Characteristics masks.
Graphic Settings
Access different graphic configurations via the Special icon.
Input Help and Plausibility Limits
Activate input help for plausibility limits to calculate and display limits based on tolerance percentages.
Data Recording Type
Data can be entered manually or recorded via interface using procella®My.SPC online.
Nominal Value and Drawing
Enter ISO tolerances and select drawing files for characteristics, ensuring graphics are appropriately sized and stored.
Events and Process Parameter Catalogs
Select catalogs for event messages and process parameters, ensuring standardized descriptions for filtering data.
Linking Characteristics
Logical operation formulas can be used to calculate characteristics based on others, with examples provided.
Using Test Plans as Templates
Test plans can be saved as templates without measurement data, allowing users to load templates and enter data as needed.
Recording Measurement Values
Data is recorded using Summary/input windows, with visual displays like quality control charts for immediate corrective actions.
Configuring Input Masks
Input masks can be customized to meet operator or task requirements, with options to allocate characteristics or values to graphics.
Configuration Options for Graphics
Outlines various configuration options available for graphics such as "Value Chart Individuals," "Histogram," and "Quality Control Chart."
Filter Settings
Users can define whether graphics should be displayed for specific characteristic types, such as variable or attribute characteristics.
Configure Buttons
Explains how to customize the icon bar by assigning new functions to buttons and setting shortcuts.
Calibrate Measuring Device
Describes the process of calibrating measuring devices using a gage block or calibration master.
Connecting Online-Measuring Devices
Instructions for connecting measuring devices to a computer via an RS 232 interface.
Reports
Users can view and print standard reports, or create custom reports using the Q-DAS® Form and Mask Designer.
Options for Data Recording
The software offers various configuration options to facilitate data recording and automate actions.
Parts List / Characteristics List
Explains how to use the parts/characteristics list to manage test plans, including creating or deleting parts and characteristics.
Repeat Measurement Triggering
A repeat measurement is initiated when an individual value deviates by a specified percentage from a bilateral tolerance.
Measurement Options
Various scenarios are outlined for handling bad values, including repeating only the affected measurement or the entire part measurement.
Repeat Measurement Management
Options include appending repeat measurements as new entries, limiting the number of repeats, and using a phase diagram to manage alarms and repeat frequencies.
Test Plan Closure
Procedures for closing test plans involve handling incomplete subgroups and setting automatic closure conditions.
Automatic Saving
Data security is emphasized through frequent saving options to prevent data loss in case of system failures.
Limit Infringements and Alarms
Configurations for handling limit infringements include mandatory user inputs for alarms.
Interface and Data Recording
Settings for interfacing with measurement devices include keyboard lock during data recording.
Summary/Input Window
Defines behavior for updating graphics and handling input errors.
Alarm Display
Configurations for displaying alarms include options for separate alarm windows and compulsory event inputs upon alarm confirmation.
Testing Frequency
Outlines configuration options for testing frequency in a measurement system.
Calibrate Measuring Device
Discusses the calibration of measuring devices, which can be initiated by keystroke or after a set time.
Operating Instructions
Operating instructions can be added to characteristics before recording.
Takeover
The Takeover option allows additional data from previous measurements to be carried over until changed.
Recording Data
Recording data settings facilitate manual data recording and enhance data security.
Catalogs
Catalogs can be managed as files or within a database.
Configuration of Evaluation
The evaluation strategy section allows users to select or configure evaluation strategies for data analysis.
Alarms
Alarm conditions for continuous and discrete characteristics can be defined.
Quality Control Charts - procella® without qs-STAT®
Outlines a flow chart for using Quality Control Charts (QCC) in procella® without qs-STAT®.
Settings in the Evaluation Strategy
Users can configure their preferred method for working with Control Charts through the evaluation strategy.
Calculate Quality Control Chart
Differentiates between preliminary QCC calculation for new processes and QCC calculation when data is available.
Manual Input of Control Limits
Users can manually input control limits for QCCs.
Calculate and Save QCC using qs-STAT®
Describes using qs-STAT® for QCC calculation.
Appendix - Logical Operations
Provides an overview of logical operations available in procella®.
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Catalog excerpts

procella-1

procella® User Guide Version: 1 / March 2009 Doku-Nr.: PD-0019 © Copyright 2009 Q-DAS GmbH & Co. KG Eisleber Str. 2 D - 69469 Weinheim Tel.: ++49/6201/3941-0 Fax: ++49/6201/3941-24 E-Mail: [email protected] Internet: http://www.q-das.de Hotline: Tel.: ++49/6201/3941-14 Fax: ++49/6201/3941-714 E-Mail: [email protected]

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procella-3

Preface 3 Preface Q-DAS would like to thank all of our customers for their continued trust and support in our products and services. The aim of this manual is to serve as a quick guide to the features of qs-STAT®. We wish you success working with Q-DAS® QM-Tools. Note: Q-DAS would be pleased to send you a copy of our training syllabus. Upto-date information and the upcoming training-schedule are available on our homepage www.q-das.de. Furthermore, Q-DAS can custom design on-site training programs. For self-education, our statistical reference books are recommended. Legal Rights and Warranty All...

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procella-11

Introduction 11 1 Introduction 1.1 Structure of the Manual This manual is addressed to administrators who set up procella®workplaces. The aim of this manual is to show the options for setting up a procella®-workplace in a transparent way. You will find an overview over the available program functionalities in our Features manual that lists the functions and meaning of each icon. Please note that this handbook does not contain any statistical background information as this would be beyond the scope of this user’s manual. For acquiring the required statistical background knowledge, especially concerning...

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procella-12

procella® 12 Setting-up procella®My.SPC 2 At the beginning, four basic questions for the setup of a procella®working place need to be answered: 1. How shall the data be saved – file or database? 2. Where shall the data be saved – local or centralized? 3. How many users will work on one work place – one or several users? 4. Set-up of the start screen – Which windows shall be displayed to the user after launching the program? 2.1 Administration of Test plans The Software takes care of four assignments under one user-surface: • • • • Creating Test plans Recording measurement data Visualization of...

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procella-13

Setting-up [email protected] You want to measure a shaft. The three characteristics Outer Diameter, Surface Roughness and Length shall be measured. First you create a Test plan for the part, shaft. Enter the test requirements for the charac- teristics, Outer Diameter, Surface Roughness and Length in this Test plan. On the basis of this Test plan, the measured values can be input in the Values mask of the program. Hint: Detailed instructions for creating a Test plan can be found in sec- tion Fehler! Verweisquelle konnte nicht gefunden werden.. This sec- tion outlines the general configuration of...

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procella-14

The program is capable of administering the Test plans and the respec- tive measured values in two different ways: Administration in an optionally available database provides advantages such as a maximum possible set of options for your evaluations and analysis' according to different criteria. 2.1.1 Administration of Test Plans with Files For the administration of test plans using files, the File Edit Module Indiv question how to retrieve saved data, arises. Click on HI? N™ the File menu and select Part selection to find saved data again. Part selection Read from database Part selection database...

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procella-15

Setting-up procella®My.SPC shall search for parts data (test plans) in another directory or storage lo- cation, click on Extended and select a new search path in the Select path dialog box. Check the Search subdirectories box to search in subdirecto- Although the program searches for files in the indicated path, you have to define that newly created files shall be stored in this direc- tory as well. Find more information about this topic in section 3.2 Click on the Extended button to open the Part selection setup window. Here you can configure the display of the Part selection window accord-...

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procella-16

Part selection window after selecting a data path containing parts data Click on the Extended button to open the Part selection setup window where you can adjust additional settings. Configure the display of the Part selection window accord o Read again on open- Check this box to read tomatically again when opening the Part selec- tion window. riod of time for the cycli- path when the Part selec- tion window is open. Part selection setup 0 Read again on opening 0 Updating every ... seconds Search path I I Reload directory selection I I Locked test plans I I Free test plans 0 Completed test plans...

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procella-17

Setting-up procella®My.SPC In the Part selection window, an additional column is displayed showing the latest test. Note: If this option is enabled, the time of the last measure- ment is displayed for test plans with a predefined test frequency only. Datasets that have not been evaluated yet according to their measurement interval are shown against a green background. The datasets that are up for evaluation ac- cording to their measurement interval are displayed in the selection list against a red background. Enable this option to display the time of the next test for test plans with a predefined...

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procella-18

Attention: The color display of the test frequency has the higher If you check the Preview box and add the K field 1046 to the list, the program does not display the drawing name of the part but a preview of the graphic from K1046._ Latest test Next test Part description Part number Drawing name File name and path Test Defective Units No: F 123 Sorted according to: Drawing name Selection filtered! Extended j [ re-load {F2> ] [ OK ] [ Cancel ] [ Help Enter the directory where you want to search for files. Check the Search subdirectories box to search in subdirectories (if available) of the selected...

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procella-19

Setting-up procella®My.SPC Right-click to search the displayed columns for data. Check the Note: part not found box to open an Infor- mation dialog box containing the respective note when the search criteria do not apply If you enable the Exact conformance option, the search field content has to correspond to the entered search criterion exactly. If You can also right-click on one of the column headings and a context menu opens. Select New column to add additional columns containing information from the part level. 1.1.1.1 Searching for Test Plans for a Certain Part Sort after a column Click...

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