Putzmeister Solid Pumps - Clean and economical solutions for conveying different types of materials

Product catalog summary

Overview: This document serves as a comprehensive guide on Putzmeister's advanced pump technology, offering clean and economical solutions for conveying materials across various industries such as mining, power stations, sludge removal, tunnel construction, oil & gas, and biomass processing. It highlights the efficiency, reliability, and environmental benefits of these pumps.

Applications:

Mining/Backfilling: Utilizes S-transfer tube pumps, seat valve pumps, and ZX piping systems for safe and efficient backfilling, capable of conveying distances up to 11 km and pressures up to 250 bar.
Fly Ash/Bottom Ash: KOS double-piston pumps transport ash as high-density slurries, reducing water consumption and extending landfill life.
Sludge Removal: Solids pumps provide efficient sludge removal with outputs up to 450 m³/h and delivery pressures up to 130 bar.
Tunnel Construction: High-density solids pumps are used for muck removal, offering clean conveyance over long distances without additional water.
Oil & Gas Industry: Hydraulic-driven solids pumps convey stiff materials with high viscosity, suitable for offshore applications.
Biomass: Pumps handle various biomasses, including those with foreign bodies, ensuring efficient fermentation processes.

Pump Technology:

Piston Pumps: Models like KOS, HSP, and KOV are designed for specific material types and operational conditions.
Power Pack Units: Provide necessary hydraulic power for pump operations, ensuring consistent performance.

Products and Services:

Silos and Discharge Systems: Essential for material storage and controlled discharge.
System Components and Accessories: Include mixing devices, vibrating screens, and pipelines tailored to specific application needs.
Service Range: Comprehensive support including installation, maintenance, and technical consulting.

Advantages:

High operational safety and reliability.
Low maintenance and operating costs.
Environmentally friendly solutions with reduced water usage.
Customizable systems to meet specific industry requirements.

Pump Specifications:

KOV Twin-Cylinder Piston Pump: Conveys liquid and wet materials, including large particles, with proven reliability over 100,000 hours of operation.
KOS Twin-Cylinder Piston Pump: Designed for bulky, wet, and pasty materials, operating for over 160,000 hours without major interruptions.
EKO Single-Cylinder Piston Pump: Efficient in separating foreign bodies from organic waste before fermentation, with over 60,000 hours of reliable operation.

Biogas and Biomass Processing:

Biogas plants convert leftover foods into electrical energy and heat, adhering to EU regulations.
The EKO pump aids in the methanisation process by removing inert foreign bodies, enhancing fermentation efficiency.

Sewage Treatment:

Putzmeister solids pumps handle thick sludges in sewage treatment plants, ensuring fault-free continuous operation.
Features include odourless conveyance, high metering accuracy, and low maintenance requirements.
Silo technology supports the storage and reliable feeding of dewatered sewage sludge to pumps.

Co-Incineration and Energy Production:

Co-incineration of sewage sludge in coal-fired power plants and household waste incineration plants is environmentally friendly and economical.
Putzmeister offers complete solutions for the storage, transport, and feeding of refuse in combustion chambers.

Cement Industry Applications:

Substitute fuels, such as mechanically dewatered sewage sludge and paint sludge, are used in cement production.
Putzmeister pumps handle these fuels, ensuring high calorific value and efficient conveyance.

Hazardous Waste Management:

Putzmeister pumps ensure safe conveyance of hazardous waste through closed systems, complying with ATEX and explosion protection standards.
Controlled pump feeding optimizes incineration processes, maintaining permissible exhaust gas values.

Pump Technology Features:

KOS Series: Suitable for highly viscous sludges and materials with coarse solids, offering low maintenance and high efficiency.
HSP Series: Designed for paste-like and highly viscous materials with minimal foreign bodies.

Hydraulic and Pumping Pistons: The design of hydraulic and pumping pistons in Putzmeister pumps ensures high reliability and availability. Valves are made from wear-resistant steel, doubling their service life.

HSP Series: Offers pulsation-free conveyance, suitable for fine-grained sludges or slurries, with outputs up to 350 m3/h and delivery pressures up to 160 bar.

KOV Series: Known for its simple design and high reliability, handling paste-like materials with foreign bodies up to 10 mm.

EKO Series: Designed for extreme pumping tasks, handling dry materials with large foreign bodies.

Power Pack Units: Drive various pumps and conveyors, offering performance classes from 5.5 kW to 800 kW.

Silo Technology: Provides storage silos and sliding frame systems for efficient material handling.

Accessories: Includes screw conveyors, foreign body separators, and injection systems to enhance functionality and efficiency.

Delivery Lines: Suitable for tunneling and mining, designed for high-pressure resistance and safety.

Service and Support: Comprehensive services including system planning, installation, and maintenance, with training and support for efficient operation.