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Putzmeister Delivery line systems

Putzmeister Delivery line systems
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Putzmeister Delivery line systems

Product catalog summary
Overview: This document serves as a comprehensive guide on delivery line systems for concrete pumps by Putzmeister Concrete Pumps GmbH. It emphasizes the importance of selecting appropriate delivery lines to ensure efficient and safe concrete transportation, focusing on durability, reliability, and efficiency in high-pressure applications.
Specifications: The document details various delivery line systems, including the SK, ZX, and PX systems, each tailored for specific applications and pressures. The SK system is robust and adaptable, suitable for pressures up to 85 bar, with options for single-layer and two-layer pipes. The ZX system is designed for high-pressure applications, ensuring leak-proof and wear-resistant performance. The PX system offers flexibility and ease of installation, ideal for jobs with numerous corners.
Procedures: Installation and maintenance procedures are outlined for each system. The SK system features quick-release couplings for easy assembly, while the ZX system uses threaded and handle couplings for secure connections. The PX system emphasizes ease of assembly and dismantling, focusing on flexibility and adaptability.
Standards and Recommendations: High-quality materials and components are recommended to ensure long service life and reliability. Reinforced pipes and special cast parts are advised for areas prone to wear, and electrogalvanized couplings are highlighted for their durability and reliability.
Key Features and Benefits: Each system's benefits are highlighted: the SK system's adaptability to construction site conditions, the ZX system's suitability for high-pressure applications, and the PX system's flexibility and ease of handling. The Hose Caddy, a lightweight hose carriage, enhances safety and convenience.
Applications: The document provides an overview of applications for each delivery line system, including construction, tunneling, mining, and industrial uses. It details the suitability of each system for specific tasks, such as concrete spraying, injection work, and long-distance delivery.
Couplings: Three models are available: SK-H lever coupling for quick manual opening, SK-S threaded coupling for secure connections, and SK-K handle coupling for frequent assembly. These are designed for long life and reliable use, with features like securing cotter pins to prevent accidental opening.
Hose Delivery Lines: Putzmeister hoses are made from abrasion-resistant natural rubber with a robust steel wire carcass, ensuring durability under high load. The seamless transition between hose and end piece reduces wear and blockage risk.
Gate Valves: Manual and hydraulic gate valves regulate material flow. GVM manual valves operate independently of external power, while GVHM models are hydraulically supported. GVH hydraulic valves offer pressure resistance up to 250 bar and can be fitted with limit switches for remote control.
Transfer Tubes: DVH and SDVH hydraulic transfer tubes allow quick switching between lines, supporting high-pressure applications up to 130 bar. They enable parallel loading and shut-off of delivery lines.
Hydraulic Power Packs: These provide necessary fluid pressure for operating gate valves and transfer tubes, available in hand pump and electric drive variants. They ensure reliable operation in various conditions.
Pipeline Accessories: Transition pieces and reducers connect different delivery systems, available in various quality grades. Mounting systems prevent lines from coming loose under high pressure.
Hose Accessories: High-quality hoses and end hoses are designed for concrete, mortar, and screeding work, with features to reduce wear and extend life. The Excalibur concrete brake ensures even flow and reduces end hose movement.
Cleaning Accessories: Putzmeister offers a range of cleaning tools like sponge balls, pigs, and foam cubes to maintain pipeline cleanliness and prevent blockages. Catch baskets and wash-out adaptors enhance safety and efficiency during cleaning.
Measuring Devices: Pressure gauges and wall thickness measuring devices help monitor pipeline conditions, preventing damage and ensuring timely maintenance.
Service and Support: Putzmeister emphasizes the reliability of both its products and services, offering service centers in over 150 countries, 24-hour emergency service in Germany, original parts with warranty and 24-hour delivery, status and diagnosis data via Ergonic® Tele Service (ETS), full-service contracts and maintenance packages, manufacturer’s inspections as per VDMA requirements, training courses and seminars at Putzmeister Academy, and expert advice and planning support from CPD engineers for large projects.
Contact Information: Putzmeister Concrete Pumps GmbH contact details are provided for further inquiries.
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Catalog excerpts

Putzmeister Delivery line systems-1

Subject to technical modifications and errors © by Putzmeister Concrete Pumps GmbH 2012 All rights reserved Printed in Germany (1303Sc) PM 2300-6 Delivery line systems

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Putzmeister Delivery line systems-2

Whatever result you want to bring about … Power and pipeline – A first-class combination Over the years and decades, our concrete pumps have become increasingly more powerful. This is an achievement that makes us proud, and which ultimately serves to achieve your objectives faster and more effectively. There are high demands which you can place on our pumps and which should be just as decisive when selecting the delivery lines. This applies as much for the pipework in the boom as it does for stationary delivery lines. With the SK and ZX series, or the PX hose system, we are offering, in combination...

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Putzmeister Delivery line systems-3

Flying high – The pipework in the boom Delivery lines need to meet many diverse demands resulting from their particular use, the medium to be conveyed and the connected pump. For example, the pipework on the placing boom of truck-mounted concrete pumps is required to be flexible and movable. However, the components must be extremely robust and must have a long service life in order to keep the operating costs low and to maintain the level of availability of the machine. Suitable for handling long distances – Stationary delivery lines The task of stationary delivery lines is to transport the widest...

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Putzmeister Delivery line systems-4

Congestion-free feeder for all demands Outstanding properties in all parts Increasingly more pressure, increasingly more output – the further development of the pumps has also had a decisive influence on the properties of delivery lines. They must remain leak-proof at extremely high pressures and withstand higher flow rates over as long a time period as possible. However, the greater the volumetric flow rate, the higher the level of stress and wear. The delivery line systems from Putzmeister therefore have various re- sources to counter this. Extremely robust pipes, for example, are available...

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Putzmeister Delivery line systems-5

A system is only perfect when it is complete Delivery lines with matching coupling systems create a connection that is one hundred percent secure. They are adjusted to the purpose and, depending on this, are extremely mobile, easy to assemble, quick to open or extremely rigid. Reducers, transition pieces, delivery and end hoses, a wide range of cleaning accessories and measuring instruments are available to provide an integrated system solution. Our systems provide you with the best manually and hydraulically operated gate valves and transfer tubes, which can be operated via external hydraulic...

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Putzmeister Delivery line systems-6

The SK delivery line system – The ideal combination of robustness and adaptability SK system – Absolutely robust, no matter how you twist and turn it The SK quick-release coupling system is ideal if pipelines must be installed flexibly and quickly, and concrete pressures are up to 85 bar*. They can also be rotated axially and can be bent by up to 2° so that they can be optimally adapted to the conditions at the construction site. Due to these preferences, the SK system comes as standard equipment on Putzmeister truck-mounted concrete pumps, but is also very well suited for shorter, fixed pumping...

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Putzmeister Delivery line systems-7

SK two-layer pipes When it comes to costs per m3 of pumped medium, it may be more economical for highly abrasive materials and high outputs to invest more in the delivery line. For a longer life, Putzmeister therefore offers two-layer pipes. These consist of a hardened, especially wear-resistant inner pipe and a soft outer cladding and protective pipe. Standard two-layer pipe: This pipe has an internal hardness of 63 HRC Rockwell (corresponding to approx. 780 Vickers). For delivery lines on the placing boom, the inner pipe is 2 mm (PM 22) or 2.5 mm (PM 252) thick, while the outer pipe is 2 mm...

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Putzmeister Delivery line systems-8

Overview of the SK delivery line system SK delivery line system – ST 52 ST 52 plus 85 bar Designation/nominal internal diameter Product sheet Designation/nominal internal diameter Product sheet SK delivery line system – Two-layer pipe Two-layer delivery line 85 bar/63 HRC PROLINE two-layer delivery line 85 bar/67 HRC Designation/nominal internal diameter Product sheet Designation/nominal internal diameter SK 125 SK 125 SK 125 SK 112 SK 117 Product sheet PROLINE two-layer delivery line 85 bar/63 HR Designation/nominal internal diameter Product sheet Note: Other dimensions are available on request...

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Putzmeister Delivery line systems-9

SK-H lever coupling as mounting coupling Couplings All SK couplings from Putzmeister are drop-forged and are electrogalvanized as standard, this guarantees a long life and reliable use. A securing cotter pin on the lever couplings prevents the coupling from being opened unintentionally when under pressure. You can choose between three different models: S K-H lever coupling as a flexibly mounted coupling or as a mounting coupling; for extremely fast, uncomplicated manual opening without the need for additional tools S K-S threaded coupling as a secured connection for delivery lines S K-K handle...

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Putzmeister Delivery line systems-10

ZX Zentrifix® – Robust connection which is absolutely leak-proof ZX Zentrifix® system – Extremely resilient at high pressures and with heavy materials Pumping under high pressure – this is where particularly high demands are placed on the delivery line. They must be absolutely leak-proof, stable and wear-resistant. The ZX delivery line system from Putzmeister fulfils these criteria with ease, and is therefore ideal for fixed, stationary pipe systems in concrete high-rise and long-distance placement. However, beyond construction sites, the system is tried and tested in a wide variety of industrial...

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Putzmeister Delivery line systems-11

ZX delivery line system Designation/nominal Product internal diameter sheet High pressure Designation/nominal Product internal diameter sheet Designation/nominal Product internal diameter sheet Super high pressure Designation/nominal Product internal diameter sheet Note: Other dimensions are available on

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.