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UB20.241

UB20.241
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UB20.241

Product catalog summary
General Description
The UB20.241 is a DC-UPS control unit designed for use with a 24V power supply and batteries to manage power failures and voltage fluctuations. It ensures a constant output voltage in battery mode and offers selectable output voltages. The unit features a 1-battery concept with separate charging and monitoring for each 12V battery, enhancing battery life. It includes smart diagnostics, temperature-controlled charging, and a selectable buffer time limiter.
Specifications
  • Input Voltage: 24V DC, range 18-30V DC
  • Output Voltage: Matches input in power supply mode; selectable in battery mode (22.5V, 24V, 25V, 26V)
  • Output Current: 25A continuous, 30A for 4s in power supply mode; 20A continuous, 30A for 4s in battery mode
  • Battery Sizes: 3.9 – 150Ah, 2 batteries in series
  • Buffer Time: Ranges from 6min 45s at 20A, 7Ah to 6h 20min at 20A, 140Ah
  • Temperature Range: -40°C to +70°C operational
  • Dimensions: 46x124x127mm
  • Weight: 700g
Installation Notes
The device should be installed by qualified personnel and powered from a SELV or PELV source. It requires DIN-rail mounting and should not obstruct airflow. Batteries should be installed outside the cabinet with proper ventilation. Specific fuses are required for battery protection, and a PT1000 temperature sensor can be used for optimal charging.
Input/Output Details
The output is connected to the input via a MOSFET for back-fed protection. In power supply mode, the output voltage follows the input voltage. In battery mode, the output voltage remains constant and is selectable. The unit operates within specified voltage ranges and switches to battery mode when input voltage falls below a threshold.
Safety and Approvals
The device includes safety features to prevent electrical shock and fire hazards. It is intended for professional use in industrial and office environments and should not be used where malfunction could cause severe injury. It complies with various standards including UL 508, UL 60950-1, and planned IECEx ATEX approvals.
Procedures
For optimal performance, use a 24V power supply capable of delivering the additional current required for internal consumption and battery charging. The input current varies based on battery charge status and whether a temperature sensor is installed.
Output Current
In power supply mode, the nominal output current is 25A, with a maximum of 30A for short durations. In battery mode, the output current varies with voltage, allowing for dynamic peak currents.
Overload Behavior
In power supply mode, the system has no current limiting feature. In battery mode, it operates in HiccupPLUS mode, allowing for temporary overloads before reducing output.
Battery and Charging
The system supports various VRLA and SLA batteries, with a battery size selector for optimal use. Charging uses a constant current/voltage method, with temperature compensation if a sensor is installed. Battery sizes range from 3.9Ah to 150Ah, with specific charging times and deep-discharge protection.
Buffer Time
Buffer time depends on battery capacity and output current, with typical values provided for different battery sizes. Aging effects can reduce buffer time by 30-50% over time.
Figures and Graphs
Figures illustrate input to output voltage loss, appropriate power supply selection, battery mode output characteristics, and buffer time curves for various battery sizes.
Relay Contacts
The DC-UPS features two independent relay contacts for remote monitoring:
  • Ready Contact: Closed when batteries are charged above 85%, no wiring failure is detected, input voltage is sufficient, and inhibit signal is inactive. Contact ratings are specified for various voltages and loads.
  • Buffering Contact: Closed when the unit is in battery mode, with similar contact ratings as the ready contact.
Battery Management
  • Replace Battery Relay Contact: Activates when a battery quality test fails. To reset, cycle the input power. Failed batteries are indicated by an off green LED.
  • Inhibit Input: Disables buffering with specific signal requirements.
Efficiency and Power Losses
The unit operates with a typical efficiency of 99% in power supply mode at 20A output. Power losses vary depending on the mode and battery charge state, with detailed figures provided.
Lifetime Expectancy and MTBF
The document outlines the calculated lifetime expectancy and Mean Time Between Failure (MTBF) under various conditions, emphasizing the reliability of the unit.
Functional Diagram
A diagram illustrates the internal components and connections of the DC-UPS, including the power supply, converters, battery chargers, and diagnostic LEDs.
Terminals and Wiring
Specifications for input and output terminals are provided, including wire types, sizes, and installation instructions. Safety and compliance with national codes are emphasized.
Front Side and User Elements
The front panel includes various terminals, connectors, and LEDs for monitoring and control. Each element is described, including its function and related settings.
EMC and Environmental Conditions
The DC-UPS complies with EMC standards for industrial and residential environments. Operational and storage temperature ranges, humidity, vibration, shock, altitude, and pollution degree are specified.
Protection Features
The DC-UPS offers various protection features including output protection in both power supply and battery modes. It is protected against overload, no-load, and short-circuits. Over-voltage protection is set at a typical 32Vdc and a maximum of 35Vdc. The unit includes over-temperature protection and reverse polarity protection for both input and battery connections.
Safety Features
The device does not provide input/output separation, and the output voltage is classified as SELV and PELV. It does not require a protective earth connection and has an isolation resistance greater than 5MOhm. The touch current is less than 100μA with a smooth DC input voltage.
Dielectric Strength
The signal port is separated from the power port, and dielectric strength tests are conducted by the manufacturer. Field tests can be performed with specific voltage and current settings.
Approvals
The DC-UPS conforms to various directives including EMC, Low-voltage, and RoHS. It is recognized for use in hazardous locations and marine applications, with several certifications planned or in place.
Physical Dimensions and Weight
The unit measures 46mm in width, 124mm in height, and 127mm in depth, with a weight of 700g. It is designed for use with 35mm DIN-rails.
Accessories
Several accessories are available, including wall-mounting brackets and sensor boards. The UZS24.100 sensor board allows for precise battery charging and testing, while the UZK24 battery modules offer different battery capacities and configurations.
Application Notes
Battery replacement intervals are influenced by random and wear-out failures. The service life of batteries is affected by temperature, discharging cycles, and overcharging. Recommendations for extending battery life include maintaining a cool environment and avoiding excessive ripple voltage.
Battery Management and Replacement
Batteries should not be placed near heat sources or stored when discharged. Avoid excessive discharge to prolong service life. Choose a battery capacity slightly higher than required to reduce depth of discharge and extend battery life. Replacement intervals can be determined by considering ambient temperature and discharging cycles.
External Input Protection
The DC-UPS is approved for branch circuits up to 28A. External protection is needed if the branch exceeds this. Use a minimum 25A B- or C-Characteristic breaker to prevent nuisance tripping.
Output Circuit Breakers
Use standard miniature circuit breakers (MCBs) for 24V branches to protect wires and circuits. Fast tripping within 10ms is necessary to avoid voltage dips, requiring high peak currents.
Back-Feeding Loads
The DC-UPS can handle back-fed voltage up to 35Vdc without malfunctioning, whether on or off.
Parallel and Series Use
For increased output current, use two DC-UPSs with individual power supplies and battery modules. For redundancy, use separate input fuses and a redundancy module. Series connection for 48V applications is possible with two power supplies and DC-UPSs.
Inhibit Input
The inhibit input can disable battery mode to save capacity or during service events. Applying a static voltage or a short pulse can stop buffering.
Troubleshooting
Common issues include incorrect input voltage, wiring errors, insufficient charging time, and deep discharge protection activation. Solutions involve checking connections, battery status, and adjusting power supply settings.
See more

Catalog excerpts

UB20.241-1

DC-UPS CONTROL UNIT No Change in Output Voltage in Battery Mode Selectable Output Voltages in Battery Mode 1-Battery-Concept Each 12V Battery is Charged and Monitored Separately for Longest Battery Life Precise Battery Charging by Using a Temperature Sensor Battery Size Selector for Small or Large Batteries 50% BonusPower®, 30A for up to 4s High Breaking Capacity for Branch Protectors Smart Battery Diagnostics and Monitoring Functions 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA The UB20.241 uninterruptible power supply controller (DC-UPS) is used in addition with a 24V power supply and batteries to bridge power failures or voltage fluctuations. This configuration can prevent expensive downtimes, long restart cycles and loss of data. Input voltage Output voltage A unique feature of the UB20 series is the constant voltage in battery mode, which will not change as the batteries discharge. The buffer voltage in battery mode can be set to four different output values. Another feature is the utilization of two independent battery chargers for the two 12V-batteries in series. This feature makes matching batteries unnecessary and allows for precise battery charging, testing and optimized usage of the battery capacity to achieve the longest battery service life. Output current The UB20.241 includes many battery diagnostic functions that ensure a reliable operation of the entire system. Furthermore, a temperature controlled charging extends the life of the batteries. It also includes a selectable buffer time limiter as well as ready, buffering and replace battery contacts. For safety and maintenance, an inhibit input signal is included which prevents a battery backup. ORDER NUMBERS 18-30Vdc in power supply mode in battery mode Allowed battery sizes Buffer time Temperature range Derating Dimensions Weight Standard DC-UPS unit Battery module 24V, 7Ah UZK24.071 without batteries Battery module 24V, 12Ah UZK24.121 without batteries Sensor & center tap board Panel/ wall-mount bracket Side-mount bracket IECEx Class I Div 2 planned Marine, planned Jan. 2015 / Rev. 2.0 DS-UB20.241-EN All parameters are specified at 24V, 20A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

 Open the catalog to page 1
UB20.241-2

The information presented in this document is believed to be accurate and reliable and may change without notice. No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. Jan. 2015 / Rev. 2.0 DS-UB20.241-EN All parameters are specified at 24V, 20A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

 Open the catalog to page 2
UB20.241-3

1. TERMINOLOGY AND ABBREVIATIONS DC-UPS Abbreviation for Uninterruptible Power Supply system with a DC input and a DC output. A DC-UPS utilizes batteries as back-up energy source. Power supply mode Describes a condition where the input voltage is in the rated input voltage range and the supplying power supply can deliver a sufficient amount of current for the DC-UPS and the load. Additionally it is assumed that the output is loaded within the allowed limits and the battery is charged, if necessary. The mode can also be called “Normal mode”. Battery mode Describes a condition where the input voltage...

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UB20.241-4

2. INTENDED USE This device is designed for installation in an enclosure. Use an appropriate enclosure which protects against mechanical, electrical and fire hazards. This device is intended for professional use in areas such as in industrial control, office, communication, and instrumentation equipment. Do not use this device in equipment or systems where malfunction may cause severe personal injury or threaten human life. 3. INSTALLATION NOTES This device may only be installed and put into operation by qualified personnel. The input must be powered from a SELV or PELV power source. Use DIN-rails...

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UB20.241-5

Risk of electrical shock, fire, personal injury or death. - Turn power off and disconnect the battery fuse before working on the device. Protect against inadvertent repowering. - Make sure that the wiring is correct by following all local and national codes. - Do not modify or repair the unit. - Do not open the unit as dangerous voltages may be present inside. - Use caution to prevent any foreign objects from entering the housing. - Do not use in wet locations or in areas where moisture or condensation can be expected. - Do not touch during power-on, and immediately after power-off. Hot surfaces...

 Open the catalog to page 5
UB20.241-6

4. INPUT / OUTPUT The output is connected to the input through a back-fed protection (MOSFET). In power supply mode, the output voltage follows the input voltage decreased by a small voltage loss. In battery mode, the output voltage is a constant voltage, which can be preselected in one of four voltages. Input Voltage Range: At voltages within the input voltage range, control functions such as LEDs, monitoring features, relay contacts, etc. are functioning normally. Within the input voltage range the unit can either be in power supply mode or in battery mode. Normal Operating Voltage Ranges (four...

 Open the catalog to page 6
UB20.241-7

Input voltage Input voltage range Control functions such as LEDs, monitoring features, relay contacts, etc. are working. The unit can either be in power supply mode or in battery mode. See Fig. 4-2. Temporarily allowed, no damage to the DC-UPS. The red error LED will report “Input Voltage”, charging and buffering are not possible. See Fig. 4-2. Absolute max. voltage with no damage to the unit. Ranges, where the unit does not switch to battery mode. See Fig. 4-2. Range A for a 22.5V buffer voltage setting Range B for a 24V buffer voltage setting Range C for a 25V buffer voltage setting Range D...

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UB20.241-8

Output current in power supply mode in battery mode typ. Overload behavior in power supply mode in battery mode Output short circuit current in power supply mode in battery mode Return current Allowed voltage between input and earth (chassis) Capacitive and inductive loads 1) 2) 3) Continuously allowed For max. 5s Continuously allowed see Fig. 4-7 (interpolate linearly between 22.5V and 26V) For typ. 4s (BonusPower® 4)) see Fig. 4-7 (interpolate linearly between 22.5V and 26V) For typ. 25ms, output voltage stays above 20V, (dynamic peak current), see Fig. 4-9. Description see footnotes 1) and...

 Open the catalog to page 8

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