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UB10.241

UB10.241
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UB10.241

Product catalog summary
General Description: The UB10.241 is a DC-UPS control unit that provides a stable 24V output using a 12V battery. It features advanced battery management, diagnostics, and overload protection, with a 50% power reserve and selectable buffer time limiter.
Specifications: Operates with an input voltage of 22.5-30Vdc, outputting 15A in normal mode and 10A in buffer mode. Supports VRLA lead acid batteries (3.9Ah to 40Ah) and functions within -25 to +70°C.
Input and Output: Nominal input voltage is 24Vdc, with a maximum of 35Vdc. Output voltage is slightly lower than input in normal mode and stable at 22.25V in buffer mode. Handles ripple and noise up to 20mVpp.
Battery Management: Utilizes a 12V VRLA battery with CC-CV charging at 1.5A. Charging time varies by battery size, e.g., 5 hours for 7Ah and 17 hours for 26Ah batteries.
Protection and Safety: Includes deep discharge protection, suitable for industrial enclosures, and complies with UL 508 and UL 60950-1 standards. Not for use in aircraft, trains, or nuclear equipment.
Additional Features: Offers a replace battery signal, selectable buffer time limiter, and a 3-year warranty. Equipped with relay contacts and an inhibit input for service actions.
Installation and Accessories: Mountable via DIN-Rail or panel bracket. Accessories include battery modules and mounting kits. Dimensions are 49x124x117mm.
Battery Management and Protection: Features deep discharge protection and stops buffering below a certain voltage, indicated by a yellow LED.
Battery Discharge and Charging: Illustrates battery discharging current and output current relationships, with key voltage points at 10.5V, 11V, and 12V.
Buffer Time: Varies with battery capacity and load current. Standard modules have specified buffer times affected by aging and cable length.
Efficiency and Power Losses: Operates at 97.8% efficiency at 10A output. Power losses vary by mode.
Functional Diagram: Outlines components like the control unit, battery charger, and protection features.
Wiring and Battery Quality Tests: Performs automatic tests for wiring and battery health, detecting failures within service life.
Relay Contacts and Inhibit Input: Allows remote monitoring and control, with conditions for "Ready," "Buffering," and "Replace Battery" states.
Front Side User Elements: Includes quick-connect terminals and status LEDs for battery and system status.
Overview: Provides technical specifications and guidelines for the UB10.241, including installation, operation, and safety standards.
Specifications: Operates at 24V input with a 10A output load, featuring a buffer-time limiter and protection mechanisms.
Installation and Wiring: Uses quick-connect terminals for power and screw terminals for signals, supporting specific wire types and installation codes.
Reliability and Lifetime: Minimum lifetime expectancy of 137,400 hours at 10A and 40°C, with an MTBF of 886,000 hours.
Environmental Conditions: Operates from -25°C to +70°C, with guidelines for higher temperatures and resistance to humidity, vibration, and shock.
Protection Features: Includes overload, reverse polarity, and over-temperature protection, with an internal fuse and over-voltage protection.
Safety and Approvals: Complies with SELV, PELV, and UL certifications, suitable for hazardous and marine applications.
Standards and Substances: Meets international standards and is RoHS compliant, free of harmful substances.
Physical Dimensions: Measures 49mm x 124mm x 117mm, weighing 530g, designed for DIN-rail mounting.
Installation Notes: Requires proper mounting and cooling, with specific clearances and not for wet locations.
Wiring and Installation: Illustrates separation of buffered and unbuffered branches, with installation guidelines.
Accessories: Battery modules available in two versions, with mounting brackets for installation.
Battery Replacement and Maintenance: Batteries have a limited lifespan, with guidelines for extending life.
Application Notes: Parallel use not recommended for power increase, but possible for redundancy.
Troubleshooting: Addresses common issues like wiring errors and insufficient battery charge.
See more

Catalog excerpts

UB10.241-1

DC-UPS CONTROL UNIT ■ ■ ■ ■ ■ ■ ■ ■ ■ Requires Only One 12V Battery for a 24V Output Stable Output Voltage in Buffer Mode Superior Battery Management for Longest Battery Life Comprehensive Diagnostic and Monitoring Functions Replace Battery Signal Included Electronically Overload and Short Circuit Protected 50% Power Reserves Selectable Buffer Time Limiter 3 Year Warranty This uninterruptible power supply (UPS) controller UB10.241 is an addition to standard 24V power supplies to bridge power failures or voltage fluctuations. Expensive downtimes, long restart cycles and loss of data can be avoided. Input voltage range Output current The DC-UPS includes a professional battery management system which charges and monitors the battery to achieve the longest battery service life as well as many diagnostic functions that ensure a reliable operation of the entire system. A unique feature of the UB10.241 is that only one 12V battery is required to buffer the 24V output. This makes matching batteries unnecessary and allows a precise battery charging and testing. The UB10.241 requires one external 12V battery for which two preassembled battery modules are available. A lightweight 7Ah battery which can be mounted on the DIN-Rail and a 26Ah module that can be panel mounted for longer buffer times. In addition to the UB10.241, the UBC10.241 UPS includes the same controller with an integrated 5Ah battery. 3. ORDER NUMBERS DC-UPS nom. 24Vdc 22.5-30Vdc min.15A min. 10A Output voltage typ. 0.23V lower as input voltage 22.25V Allowed batteries 3.9Ah to 40Ah Temperature range -25 to +70°C Normal mode Buffer mode Normal mode Buffer mode, 10A VRLA lead acid Operational +60°C to +70°C Derating 0.43A/°C normal mode Dimensions 49x124x117mm WxHxD Buffer time (at 10A) typ. 6’45” 7Ah battery module typ. 55’ 26Ah batt. module Typical setup of a DC-UPS system with the UB10.241: AC DC 24V Power Supply e.g.: Dimension Standard controller Battery module 12V 7Ah Mounting kit w/o battery Battery module 12V 26Ah Mounting kit w/o battery Panel/Wall mount bracket June. 2010 / Rev. 1.3 DS-UB10.241-EN All parameters are specified at an input voltage of 24V, 10A output load, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. It is assumed that the input power source can deliver a sufficient output current. www.pulspower.com Phone +49 89 9278 0

 Open the catalog to page 1
UB10.241-2

INTENDED USE The unit shall only be installed and put into operation by qualified personnel. This unit is designed for installation in an enclosure and is intended for general use, such as in industrial control, office, communication, and instrumentation equipment. Do not use this device in aircraft, trains and nuclear equipment, where malfunctioning of the power supply may cause severe personal injury or threaten human life. TERMINOLOGY AND ABREVIATIONS DC-UPS Uninterruptible power supply with DC-Input. Normal mode Describes a condition where the battery is charged, the input voltage is in range...

 Open the catalog to page 2
UB10.241-3

5. INPUT Input voltage Input voltage ranges Allowed input voltage ripple Allowed voltage between input and earth (ground) Turn-on voltage Input current **) External capacitors on the input Continuous operation, see Fig. 5-1 Temporarily allowed, no damage to the DC-UPS *) Absolute maximum input voltage with no damage to the DC-UPS The DC-UPS switches into buffer mode and delivers output voltage from the battery if the input was above the turn-on level before and all other buffer conditions are fulfilled. Bandwidth <400Hz Bandwidth 400Hz to 1kHz The output does not switch on if the input voltage...

 Open the catalog to page 3
UB10.241-4

I 6. OUTPUT IN NORMAL MODE_ Output voltage in normal mode nom. DC 24V The output voltage follows the input voltage reduced by the input to output voltage drop. Voltage drop between input and max. 0.3V At 10A output current, see Fig. 6-1 for typical values max. 0.45V At 15A output current, see Fig. 6-1 for typical values Ripple and noise voltage max. 20mVpp 20Hz to 20MHz, 50Ohm *) Output current nom. 15A Continuously allowed Output power nom. 360W Continuously allowed Short-circuit current min. 17.9A Load impedance lOOmOhm, see Fig. 6-2 for typical values max. 21A Load impedance 100mOhm, see Fig....

 Open the catalog to page 4
UB10.241-5

7. OUTPUT IN BUFFER MODE If the input voltage falls below a certain value (transfer threshold level), the DC-UPS starts buffering without any interruption or voltage dips. Buffering is possible even if the battery is not fully charged. Output voltage in buffer mode Transfer threshold for buffering Ripple and noise voltage Output current Short-circuit current Output voltage is stabilized and independent from battery voltage 22.45V ±1%, at no load, 22.25V ±1%, at 10A output current 80mV higher than the output voltage in buffer mode 20mVpp 20Hz to 20MHz, 50Ohm 10A Continuously allowed 15A < 5s with...

 Open the catalog to page 5
UB10.241-6

8. BATTERY INPUT The DC-UPS requires one 12V VRLA battery to buffer the 24V output. Battery voltage Battery voltage range max. typ. min. max. max. Allowed battery sizes Internal battery resistance Battery charging method Battery charging current (CC-mode) End-of-charge-voltage (CV-mode) Battery charging time Battery discharging current **) Deep discharge protection ***) Use one maintenance-free 12V VRLA lead acid battery or one battery module which is listed in the chapter accessories. Continuously allowed, except deep discharge protection Absolute maximum voltage with no damage to the unit Above...

 Open the catalog to page 6
UB10.241-7

9. BUFFER TIME The buffer time depends on the capacity and performance of the battery as well as the load current. The diagram below shows the typical buffer times of the standard battery modules. Buffer time with battery module UZK12.071 Buffer time with battery module UZK12.261 At 5A output current *) At 10A output current *) At 5A output current, see Fig. 9-1 **) At 10A output current, see Fig. 9-1 **) At 5A output current *) At 10A output current *) At 5A output current, see Fig. 9-1 **) At 10A output current, see Fig. 9-1 **) 2 Minimum value includes 20% aging of the battery and a cable...

 Open the catalog to page 7

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