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QS40.484

QS40.484
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QS40.484

Product catalog summary
General Description: The QS40.484 is a high-efficiency DIN-rail power supply designed for 200-240V mains voltages. It is compact and efficient due to synchronous rectification, supports heavy load startups with 150% power reserves, and is suitable for various environments due to high immunity to transients and low electromagnetic emissions. Diagnostic features include a DC-OK relay and LEDs for troubleshooting.
Specifications: The power supply provides a nominal output voltage of 48V, adjustable between 48-54V, with a continuous output current of 20A and a short-term current of up to 30A for 4 seconds. It operates efficiently with a power factor of 0.96 and an efficiency of 95% at 230Vac, within a temperature range of -25°C to +70°C.
Installation Requirements: Installation must be performed by qualified personnel, mounted on a DIN-rail with proper grounding, and not used in hazardous locations. Adequate clearances for cooling are necessary, and the device should not be obstructed or covered.
AC Input: The device operates with an AC input range of 170-264Vac and a nominal frequency of 50-60Hz, featuring active inrush current limitation to minimize input current surges.
Output Features: Offers continuous output power of 960W and short-term power of 1440W with BonusPower® capability. Includes overload protection with HiccupPLUS mode to prevent damage during overload conditions.
Safety and Approvals: Complies with international standards including UL 508, UL 60950-1, EMC, LVD, and RoHS. Suitable for industrial control, office, communication, and instrumentation equipment.
Accessories: Available accessories include a wall mount bracket (ZM2.WALL), a buffer unit (UF20.481), and a redundancy module (YR40.482).
Output Characteristics: Features a hiccup mode for short-circuit protection and dynamic overcurrent capability. Hold-up time at 230V AC is typically 58ms at 48V, 10A, and 30ms at 48V, 20A.
DC-OK Relay Contact: Monitors output voltage, closing the contact at 90% of the adjusted value and opening if it dips more than 10% below. Short dips are extended to 250ms, while dips shorter than 1ms are ignored.
Shut-Down Input: Output can be switched off using a signal switch or external voltage, with a delayed turn-on of up to 350ms. In shut-down, output voltage is <4V and power <0.5W.
Internal Data Logging: Logs operational data including operational hours, ambient temperatures, input voltages, and failure reports for troubleshooting.
Efficiency and Power Losses: Typical efficiency of 95% at full load, with power losses of 3.2W in shut-down mode and 50.5W at full load.
Lifetime Expectancy and MTBF: Lifetime expectancy varies with load and temperature, with a maximum of 345,000 hours at 48V, 10A, and 25°C. MTBF calculated according to SN 29500 and MIL HDBK 217F standards.
Functional Diagram: Includes components like input fuse, PFC converter, output voltage regulator, and DC-OK relay.
Terminals and Wiring: Terminals are IP20 finger-safe, with specifications for solid and stranded wires. Daisy chaining is allowed under certain conditions.
Front Side and User Elements: Includes input and output terminals, a parallel/single use selector, output voltage potentiometer, and LEDs for DC-OK and overload status.
EMC Compliance: Meets EMC standards for industrial and residential environments, with immunity to electrostatic discharge, electromagnetic fields, and voltage surges.
Environmental Conditions: Operational temperature ranges from -25°C to +70°C, with storage temperatures between -40°C and +85°C. Operates at altitudes up to 6000m, with specific de-rating requirements above 2000m. Designed to withstand humidity levels of 5 to 95% and compatible with LABS environments.
Protection Features: Includes electronic protection against overload, no-load, and short-circuits. Features over-voltage protection with a typical output of 58.8Vdc and a maximum of 60Vdc. Rated IP 20 with internal input fuses and MOV for transient protection.
Safety Features: Provides input/output separation with SELV and PELV compliance, requiring a PE connection. Isolation resistance is greater than 5MOhm, and touch current is specified for different mains configurations.
Dielectric Strength: Undergoes type, factory, and field tests for dielectric strength, with specific voltage and current settings for each test type.
Approvals: CE marked, indicating compliance with EMC, LVD, and RoHS directives. UL listed for industrial control equipment and recognized for information technology equipment. Approved for marine applications by GL and ABS.
Physical Dimensions and Accessories: Weighs 1800g and designed for DIN-rail mounting. Accessories include a wall mounting bracket (ZM2.WALL), a buffer module (UF20.481), and a redundancy module (YR40.482).
Application Notes: Supports repetitive pulse loading with BonusPower® capability, allowing for short-term power demands up to 150% of nominal output. Has peak current capability to handle inrush currents for loads like solenoids and capacitive loads.
External Input Protection: Approved for branch circuits up to 30A (U.S.A.) and 32A (IEC). External protection required if supplying branch exceeds these limits. A minimum of 10A B- or 8A C-Characteristic breaker is recommended to avoid nuisance tripping.
Charging of Batteries: Not suitable for charging lead-acid or maintenance-free batteries due to inability to supply recommended end-of-charge voltage of 55.0V for four 12V VRLA batteries in series.
Output Circuit Breakers: Standard MCBs can be used for DC branches. Fast tripping within 10ms is necessary to avoid voltage dips in adjacent branches. Provides a table with wire lengths for fast tripping based on wire cross-section and MCB characteristics.
Parallel Use to Increase Output Power: Power supplies from the same series can be paralleled to increase output power. Adjust output voltage to the same value and switch to "Parallel use" mode for load sharing. Use a 30A or 32A fuse or circuit breaker for more than three units in parallel.
Parallel Use for Redundancy: For redundancy, power supplies can be paralleled in a 1+1 or N+1 configuration. Use separate input fuses and monitor individual units. Redundancy modules with decoupling devices are recommended to prevent failures.
Series Operation: Units can be connected in series for higher output voltages, not exceeding 150Vdc. Earthing is required for voltages above 60Vdc. Maintain a 15mm clearance between units.
Inductive and Capacitive Loads: Can supply capacitive and inductive loads. Large capacitors may cause the unit to operate in HiccupPLUS mode.
Back-Feeding Loads: Resistant to back-feeding loads with a maximum allowed feedback voltage of 63Vdc.
Operation on Two Phases: Can operate on two phases of a three-phase system, provided the voltage does not exceed 240V+10%.
Use in a Tightly Sealed Enclosure: Temperature rise inside a sealed enclosure can be significant. A reference measurement shows a 37K temperature rise with an 80% load.
Mounting Orientations: Different mounting orientations require derating of output power or ambient temperature. Derating curves are provided for various orientations.
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Catalog excerpts

QS40.484-1

QS40.484 48V, 20A, SINGLE PHASE INPUT POWER SUPPLY AC 200-240V Input Width only 125mm, Weight only 1.8kg 95.0% Full Load and Excellent Partial Load Efficiencies 50% BonusPower®, 1440W for up to 4s 55A High Peak Current for 25ms for Easy Fuse Tripping Safe HiccupPLUS Overload Mode Active PFC (Power Factor Correction) Negligible Low Input Inrush Current Surge Full Power Between -25°C and +60°C Current Sharing Feature for Parallel Use Internal Data Logging for Troubleshooting Included. DC-OK Relay Contact Shut-down Input 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA The most outstanding features of the DIMENSION QSeries DIN-rail power supplies are the extremely high efficiencies and the small sizes, which are achieved by a synchronous rectification and other technological designs. Output voltage Adjustment range Output current The QS40.484 is a device for 200-240V mains voltages. Large power reserves of 150% support the starting of heavy loads such as DC-motors or capacitive loads. In many cases this allows the use of a unit from a lower wattage class which saves space and money. High immunity to transients and power surges as well as low electromagnetic emission makes usage in nearly every environment possible. The integrated output power manager and input fuses as well as the near zero input inrush current make installation and usage simple. Diagnostics are easy due to the DC-OK relay, a green DC-OK LED and the red overload LED. A large international approval package for a variety of applications makes this unit suitable for nearly every application. ORDER NUMBERS DC 48V 48 - 54V 20 – 17.8A 30 – 26.7A Output power 960W 1440W Output ripple < 150mVpp Input voltage AC 200-240V Mains frequency 50-60Hz AC Input current 4.6A Power factor 0.96 AC Inrush current typ. 14A peak Efficiency 95.0% Losses 50.5W Temperature range -25°C to +70°C Derating 24W/°C Hold-up time typ. 30ms Dimensions 125x124x127mm Weight 1800g / 3.97lb nominal continuous short term (4s) continuous short term (4s) 20Hz to 20MHz -15%/+10% ±6% at 230Vac at 230Vac at 230Vac at 230Vac at 230Vac operational +60 to +70°C at 230Vac WxHxD Power Supply Wall mount bracket Buffer unit Redundancy module Nov. 2013 / Rev. 3.1 DS-QS40.484-EN All parameters are specified at 48V, 20A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

 Open the catalog to page 1
QS40.484-2

QS40.484 48V, 20A, SINGLE PHASE INPUT The information presented in this document is believed to be accurate and reliable and may change without notice. No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. To be defined, value or description will follow later. A figure displayed with the AC or DC before the value represents a nominal voltage with standard...

 Open the catalog to page 2
QS40.484-3

QS40.484 48V, 20A, SINGLE PHASE INPUT 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life. This device is designed for use in non-hazardous, ordinary or unclassified locations. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping...

 Open the catalog to page 3
QS40.484-4

□innenJSIOfll Q-Series 48V, 20A, SINGLE PHASE INPUT nom. AC 200-240V suitable for TN, TT and IT mains networks Allowed voltage L or N to earth max. 300Vac Input frequency Turn-on voltage Shut-down voltage steady-state value, load independent, see Fig. 3-1 steady-state value, load independent, see Fig. 3-1 Input current Power factor*' Crest factor**' Start-up delay Rise time Turn-on overshoot *) The power factor is the ratio of the true (or **) The crest factor is the mathematical ratio of real) power to the apparent power in an AC circuit. the peak value to RMS value of the input current waveform....

 Open the catalog to page 4
QS40.484-5

QS40.484 48V, 20A, SINGLE PHASE INPUT 4. INPUT INRUSH CURRENT The power supply is equipped with an active inrush current limitation circuit, which limits the input inrush current after turn-on to a negligible low value. The input current is usually smaller than the steady state input current. Inrush current*) Inrush energy Inrush delay *) over entire temperature range over entire temperature range over entire temperature range The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Fig. 4-1 Typical turn-on behaviour at nominal load and 25°C...

 Open the catalog to page 5
QS40.484-6

QS40.484 48V, 20A, SINGLE PHASE INPUT 6. OUTPUT Output voltage Adjustment range Ripple and noise voltage Output current Output power BonusPower® time BonusPower® recovery time Overload behavior Short-circuit current Output capacitance *) Line regulation Load regulation Factory setting guaranteed at clockwise end position of potentiometer ±0.2%, at full load, cold unit, in “single use” mode ±0.2%, at full load, cold unit, in “parallel use” mode at no load, cold unit, in “parallel use” mode 170-264Vac in “single use” mode: static value, 0A 20A, see Fig. 6-1 in “parallel use” mode: static value,...

 Open the catalog to page 6
QS40.484-7

QS40.484 48V, 20A, SINGLE PHASE INPUT Fig. 6-2 Output voltage vs. output current in “parallel use” mode, typ. Fig. 6-1 Output voltage vs. output current in “single use” mode, typ. Output Voltage Output Voltage (Parallel Use, typ.) Adjustment Range Adjustment Range Continuously allowed Continuously available Short-term (4s) then switching to curve A Bonus Power Hiccup mode Factory setting Output Current Output Current Fig. 6-3 Short-circuit on output, HiccupPLUS mode, typ. Fig. 6-4 Dynamic overcurrent capability, typ. Output Voltage (dynamic behavior, < 25ms) Output Current Normal operation Normal...

 Open the catalog to page 7

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