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QS10.481-D1

QS10.481-D1
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QS10.481-D1

Product catalog summary
General Description: The QS10.481 is a high-efficiency DIN-rail power supply from the Q-Series, featuring synchronous rectification. It offers 150% peak power capability and large output capacitors, suitable for starting motors and charging capacitors. It is designed for high immunity to transients and low electromagnetic emissions, making it suitable for various environments. The unit includes an output power manager, wide input voltage range, and minimal inrush current, simplifying installation and diagnostics.
Specifications: The power supply operates with an AC input of 100-240V and a DC output of 48V, adjustable between 48-56V. It provides a continuous output current of 5A and a peak of 7.5A for short durations. Efficiency reaches up to 92%, with a power factor of 0.98/0.92 at 120/230Vac. The device operates within a temperature range of -25°C to +70°C.
Installation Requirements: Installation must be performed by qualified personnel. The device should be mounted on a DIN-rail with specific clearances for optimal cooling. Proper grounding is essential, and the unit should not be used in wet locations or where moisture is expected.
AC and DC Input: The AC input range is 85-276Vac, with a nominal frequency of 50-60Hz. The DC input range is 88-375Vdc. The device features an active inrush current limitation circuit to manage input surges.
Output Characteristics: The output voltage is nominally 48V, with a factory setting of 48.0V. The device supports BonusPower® for short-term power needs, allowing up to 360W for approximately 4 seconds. The output ripple is less than 100mVpp.
Safety and Approvals: The power supply complies with various international standards, including UL 508 and UL 60950-1, and is suitable for use in hazardous and non-hazardous locations. It includes protection features against electrical shock and fire.
Accessories: Available accessories include wall and side mounting brackets, a redundancy module, and a buffer unit.
Peak Current Capability: The power supply can deliver peak currents higher than the specified short-term current, useful for starting high-demand loads or operating circuit breakers. This results in a voltage dip, with typical values provided for different loads and durations.
Hold-Up Time: Hold-up times vary with input voltage, with typical values provided for 100V, 120V, and 230V AC inputs at different loads.
DC-OK Relay Contact: This feature monitors the output voltage, closing when the voltage reaches the adjusted level and opening if it dips more than 10% below. Contact ratings and behavior are specified.
Efficiency and Power Losses: Efficiency varies with input voltage, reaching up to 92% at 230V AC. Power losses are detailed for different loads and input voltages.
Reliability: Lifetime expectancy and MTBF (Mean Time Between Failure) are provided for different conditions, indicating high reliability.
Functional Diagram: A diagram illustrates the internal components and connections, including the DC-ok contact, voltage regulator, and power manager.
Terminals and Wiring: The power supply uses quick-connect spring-clamp terminals, with specifications for wire types and installation instructions.
Front Side and User Elements: The front side includes input and output terminals, a DC-OK relay contact, and LEDs indicating operational status.
EMC Compliance: The power supply complies with various EMC standards, ensuring suitability for industrial and residential environments.
Environmental Conditions: Operational and storage temperature ranges are specified, along with humidity, vibration, and altitude considerations.
Protection Features: The unit includes electronic protection against overload, no-load, and short-circuits. It has output over-voltage protection with a typical value of 58Vdc and a maximum of 60Vdc. The degree of protection is IP 20 according to EN/IEC 60529.
Safety Features: The power supply features input/output separation with SELV and PELV standards, double or reinforced insulation, and a class of protection I with a PE connection required. It has an isolation resistance of over 5MOhm and a touch current of less than 0.74mA at 264Vac, 50Hz.
Dielectric Strength: The output voltage is floating with no ohmic connection to the ground. Type tests are conducted at 2500Vac for 60 seconds, and factory tests at 2500Vac for 5 seconds.
Approvals: The unit conforms to various standards including the EMC directive 2004/108/EC, LVD 2006/95/EC, and RoHS directive 2011/65/EC. It is UL listed for industrial control equipment and recognized for use in hazardous locations.
Standards Fulfilled: The power supply meets standards such as EN 61558-2-17, EN/IEC 60204-1, EN/IEC 61131-2, and EN 50178.
Used Substances: The unit is RoHS compliant and free from toxic chemicals like PCBs, PCTs, and mercury. It does not release silicone and is suitable for use in paint shops.
Physical Dimensions and Weight: The unit weighs 900g and is designed for use with 35mm DIN-rails. Installation clearances are specified in chapter 2.
Application Notes: The power supply supports repetitive pulse loading with BonusPower® capability, peak current capability for handling inrush currents, and back-feeding load resistance. It can also be used for charging batteries with specific instructions for setting the end-of-charge voltage and using circuit breakers.
Output Circuit Breakers: Standard miniature circuit breakers (MCBs) are used for AC-supply systems and can also be applied to 48V branches. They protect wires and circuits, ensuring thermal safety if the ampere value and characteristics match the wire size. Fast magnetic tripping within 10ms is necessary to prevent voltage dips in adjacent branches, requiring power supplies with high current reserves and large output capacitors. A table provides typical test results for B- and C-Characteristic MCBs based on wire cross-section and length.
Parallel Use to Increase Output Power: Power supplies from the same series can be paralleled to increase output power. The output voltage should be adjusted to the same value or left at factory settings. For more than three units in parallel, a fuse or circuit breaker is required on each output. Installation clearance and standard mounting orientation are important to avoid derating.
Parallel Use for Redundancy: Power supplies can be paralleled for redundancy to enhance system availability. A 1+1 redundancy allows one unit to support the load if another fails. For higher power demands, an N+1 method is used. Recommendations include using separate input fuses, monitoring individual units, and setting output voltages to the same value.
Daisy Chaining of Outputs: Daisy chaining is allowed if the average output current through one terminal pin does not exceed 25A. For higher currents, a separate distribution terminal block should be used.
Series Operation: Power supplies can be connected in series for higher output voltages, not exceeding 150Vdc. Voltages above 60Vdc require protection against touching. Installation clearance and standard mounting orientation are necessary.
Inductive and Capacitive Loads: The unit can supply any kind of loads, including unlimited capacitive and inductive loads.
Operation on Two Phases: The power supply can be used on two phases of a three-phase system, provided the voltage is below 240V+15%. A fuse or circuit breaker is needed to protect the N input.
Use in a Tightly Sealed Enclosure: When installed in a sealed enclosure, the internal temperature will be higher. Reference measurements are provided to estimate temperature rise.
Mounting Orientations: Different mounting orientations require a reduction in continuous output power or ambient temperature limits. Derating curves for continuous operation are provided for various orientations.
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Catalog excerpts

QS10.481-D1-1

POWER SUPPLY AC 100-240V Wide-range Input Width only 60mm Efficiency up to 92% 150% (360W) Peak Load Capability Easy Fuse Tripping due to High Overload Current Active Power Factor Correction (PFC) Negligible low Inrush Current Surge Short-term Operation down to 60Vac and up to 300Vac Full Power Between -25°C and +60°C DC-OK Relay Contact Quick-connect Spring-clamp Terminals 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA The most outstanding features of this Dimension QSeries DIN-rail power supply are the high efficiency and the small size, which are achieved by a synchronous rectification and further novel design details. The QSeries is part of the Dimension family, existing alongside the lower featured C-Series. Output voltage Adjustment range Output current With short-term peak power capability of 150% and built-in large sized output capacitors, these features help start motors, charge capacitors and absorb reverse energy and often allow a unit of a lower wattage class to be used. High immunity to transients and power surges as well as low electromagnetic emission makes usage in nearly every environment possible. The integrated output power manager, a wide range input voltage design and virtually no input inrush current make installation and usage simple. Diagnostics are easy due to the dry DC-ok contact, a green DC-ok LED and red overload LED. DC 48V 48 – 56V 5 – 4.3A 7.5 – 6.5A Output power 240W 360W Output ripple < 100mVpp Input voltage AC 100-240V Mains frequency 50-60Hz AC Input current 2.22 / 1.22A Power factor 0.98 / 0.92 AC Inrush current typ. 4 / 7A peak Efficiency 91.2 / 92.0% Losses 23.2 / 20.9W Temperature range -25°C to +70°C Derating 6W/°C Hold-up time typ. 27 / 28ms Dimensions 60x124x117mm Unique quick-connect spring-clamp terminals allow a safe and fast installation and a large international approval package for a variety of applications makes this unit suitable for nearly every situation. ORDER NUMBERS Power Supply Wall mount bracket Side mount bracket Redundancy module Buffer unit Nov. 2011 / Rev. 2.1 DS-QS10.481-EN All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

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QS10.481-D1-2

The information presented in this document is believed to be accurate and reliable and may change without notice. No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. To be defined, value or description will follow later. A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%) included. E.g.:...

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QS10.481-D1-3

1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in aircraft, trains, nuclear equipment or similar systems where malfunction may cause severe personal injury or threaten human life. This device is designed for use in hazardous, non-hazardous, ordinary or unclassified locations. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable...

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QS10.481-D1-4

3. AC-INPUT AC input AC input range Allowed voltage L or N to earth Input frequency Turn-on voltage Shut-down voltage Input current Power factor *) Crest factor **) Start-up delay Rise time Turn-on overshoot suitable for TN-, TT- and IT mains networks continuous operation full power for 200ms, no damage between 0 and 85Vac < 500ms continuous, IEC 62103 ±6% steady-state value, see Fig. 3-1 steady-state value, see Fig. 3-1 dynamic value AC 120V 2.22A 0.98 1.67 650ms 8ms 15ms 100mV *) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. **) The crest...

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QS10.481-D1-5

4. DC-INPUT QS10.481: DC input DC input range DC input current continuous, IEC 62103 steady state value steady state value QS10.481-D1: DC input DC input range DC input current All units: Allowed Voltage L/N to Earth Turn-on voltage Shut-down voltage Instructions for DC use: a) Use a battery or similar DC source. For other sources contact PULS b) Connect +pole to L and –pole to N. c) Connect the PE terminal to a earth wire or to the machine ground. Nov. 2011 / Rev. 2.1 DS-QS10.481-EN All parameters are specified at 48V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise...

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QS10.481-D1-6

□innenJSIOfU Q-Series 48V, 5A, SINGLE PHASE INPUT I 5. INPUT INRUSH CURRENT_ An active inrush limitation circuit limits the input inrush current after turn-on of the input voltage and after short input voltage interruptions. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Inrush current max. 10Apeak 10Apeak 10Apeak over entire temperature range typ. 5APeak 4APeak 7Apeak over entire temperature range Inrush energy max. 4A2s 4A2s 4A2s over entire temperature range Fig. 5-1 Input inrush current, typical behavior Inrush delay Upper curve:...

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QS10.481-D1-7

6. OUTPUT Output voltage Adjustment range Output power BonusPower® time BonusPower® recovery time Overload behaviour Short-circuit current Output capacitance *) Factory setting Line regulation Load regulation Ripple and noise voltage Output current guaranteed at clockwise end position of potentiometer ±0.2%, at full load, cold unit 60-300Vac static value, 0A 5A 20Hz to 20MHz, 50Ohm continuously available at 48V, see Fig. 6-1 continuously available at 56V, see Fig. 6-1 short term available BonusPower® *), at 48V, for typical 4s, see Fig. 6-1 short term available BonusPower® *), at 56V, for typical...

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QS10.481-D1-8

Fig. 6-1 Output voltage vs. output current, typ. Output Voltage Fig. 6-2 Bonus time vs. output power Adjustment Range Bonus Time Output Current Fig. 6-3 BonusPower® recovery time Limitation by Power Manager Output Voltage Bonus Time Recovery Time Bonus Power disabled The BonusPower® is available as soon as power comes on and immediately after the end of an output short circuit or output overload. Fig. 6-4 BonusPower® after input turn-on Fig. 6-5 BonusPower® after output short Input Voltage Output Voltage Output Voltage 150% Output Power Bonus Power Output Power Bonus Power Nov. 2011 / Rev. 2.1...

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