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PIC120.241D_2014

PIC120.241D_2014
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PIC120.241D_2014

Product catalog summary
General Description: The PIANO-Series PIC120.241D is a compact, industrial-grade power supply designed for essential industrial applications. It is cost-effective, reliable, and housed in a robust material suitable for temperatures up to 70°C. It features an auto-select input voltage stage for global use and includes a DC-OK signal for monitoring.
Specifications: The power supply operates with an AC input voltage of 100-120V or 200-240V, auto-selecting, with a frequency of 50-60Hz. It provides a nominal output voltage of 24V, adjustable between 24-28V, with a maximum output power of 120W at temperatures below 55°C. Efficiency reaches up to 92.6% at 230Vac. The unit includes a DC-OK relay contact and offers a 3-year warranty.
Installation Requirements: Installation must be performed by qualified personnel. The unit should be mounted on a DIN-rail with specific clearance requirements to ensure proper airflow and cooling. Proper grounding is mandatory to prevent electrical hazards.
AC Input: The device supports a nominal AC input of 100-120V or 200-240V, with a range of 85-132Vac or 170-264Vac for continuous operation. It features a power factor of 0.64 at 120Vac and 0.54 at 230Vac, with an inrush current limited by an NTC inrush limiter.
Output: The power supply provides a nominal output of 24V with a current of 5A at temperatures below 55°C. The output ripple is less than 100mVpp, and the unit includes an internal output capacitance of 2050μF.
Hold-up Time: The hold-up time varies with input voltage, providing up to 108ms at 120Vac and 105ms at 230Vac for a 2.5A load.
DC-OK Relay Contact: This feature monitors the output voltage, closing the contact when the voltage reaches 21.4V and opening it when it falls below this threshold.
Efficiency and Power Losses: The unit achieves an efficiency of 91.5% at 120Vac and 92.6% at 230Vac, with average efficiency around 90.9% at 25% load.
Safety and Approvals: The power supply is planned for UL 508 and UL 60950-1 approvals, and complies with EMC, LVD, and RoHS standards.
Lifetime Expectancy and MTBF: Lifetime expectancy varies with input voltage and temperature, with a maximum of 434,000 hours at 24V, 2.5A, and 25°C. MTBF values are to be determined under various conditions.
Functional Diagram: The power supply includes components such as input fuse, input filter, output voltage regulator, power converter, and output filter. It features over-voltage protection and a DC-ok relay contact.
Terminals and Wiring: Terminals are IP20 finger-safe and suitable for field and factory wiring. Daisy chaining is allowed with a maximum current of 20A per terminal pin.
EMC Compliance: The device complies with EMC standards EN 61000-6-1 and EN 61000-6-2 for immunity and EN 61000-6-3 and EN 61000-6-4 for emissions.
Environmental Conditions: Operational temperature ranges from -10°C to +70°C, with output de-rating above 55°C. The device is suitable for altitudes up to 6000m with de-rating considerations.
Protection Features: The power supply is protected against overload, no-load, and short-circuits. It includes output over-voltage protection and an internal input fuse.
Safety Features: It provides SELV and PELV separation with reinforced insulation. The device requires a PE connection and has specified isolation resistance and touch current values.
Approvals: The power supply conforms to EMC, low-voltage, and RoHS directives. It is planned for UL and IEC certifications for use as information technology and industrial control equipment.
Physical Dimensions and Weight: The device measures 39mm in width, 124mm in height, and 124mm in depth. It weighs 370g and is designed for use with 35mm DIN-rails as per EN 60715 or EN 50022 standards.
Accessory Modules: UF20.241 Buffer Module: Supports DC 24V power supplies by bridging mains failures and extending hold-up time. YR2.DIODE Redundancy Module: Includes two diodes for creating redundant power supply systems.
Application Notes: Peak Current Capability: The unit can deliver peak currents higher than specified short-term currents. Back-Feeding Loads: Resistant to back-feeding voltage up to 35Vdc. External Input Protection: Required if the supplying branch exceeds 20A. Parallel Use: Not recommended for increasing output power but can be used for redundancy. Series Operation: Can be connected in series for higher output voltages. Inductive and Capacitive Loads: No limitations for inductive loads; specific limitations for capacitive loads. Charging of Batteries: Can charge lead-acid batteries with specific instructions. Operation on Two Phases: Can operate on two phases of a three-phase system. Use in a Tightly Sealed Enclosure: Temperature rise inside a sealed enclosure is detailed.
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Catalog excerpts

PIC120.241D_2014-1

PIC120.241D 24V, 5A, SINGLE PHASE INPUT POWER SUPPLY AC 100-120V / 200-240V Auto-Select Input Cost Optimized without Compromising Quality or Reliability. Width only 39mm Efficiency up to 92.6% Full Power Between -10°C and +55°C DC-OK Relay Contact Included 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA These PIANO series units are extraordinarily compact, industrial grade power supplies that focus on the essential features needed in today’s industrial applications. The excellent cost/performance ratio presents many new and exciting opportunities without compromising quality or reliability. Output voltage Adjustment range Output The mechanically robust housing is made of a highgrade, reinforced molded material, which permits the units to be used in surrounding temperatures up to 70°C. The unit is equipped with a auto-select input voltage stage, which makes the unit suitable for global use. The addition of a DC-OK signal makes the unit suitable for many industry applications such as: process, automation and many other critical applications where preventive function monitoring can help to avoid long downtimes. ORDER NUMBERS Power Supply Redundancy module Buffer Module Dec. 2014 / Rev. 0.1 DS-PIC120.241D-EN All parameters are specified at 24V, 5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

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PIC120.241D_2014-2

PIC120.241D 24V, 5A, SINGLE PHASE INPUT The information presented in this document is believed to be accurate and reliable and may change without notice. No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. To be defined, value or description will follow later. A figure displayed with the AC or DC before the value represents a nominal voltage with standard...

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PIC120.241D_2014-3

PIC120.241D 24V, 5A, SINGLE PHASE INPUT 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect. If damage...

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PIC120.241D_2014-4

PIC120.241D 24V, 5A, SINGLE PHASE INPUT AC input range Allowed voltage L or N to earth Input frequency External input protection Input current Power factor*) Crest factor**) Turn-on voltage Shut-down voltage Start-up delay Rise time Turn-on overshoot Auto-select, suitable for TN-, TT- and IT mains networks continuous operation < 500ms continuous, IEC 62103 ±6% at 24V, 5A, see Fig. 3-3 at 24V, 5A, see Fig. 3-4 at 24V, 5A at 24V 0A, steady-state value, see Fig. 3-1 at 24V 5A, steady-state value, see Fig. 3-1 see Fig. 3-2 at 24V, 5A const. current load, 0mF load capacitance, see Fig. 3-2 at 24V,...

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PIC120.241D_2014-5

24V, 5A, SINGLE PHASE INPUT Do not operate this power supply with DC-input voltage. I 5. INPUT INRUSH CURRENT A NTC inrush limiter limits the input inrush current after turn-on of the input voltage. Inrush current*' Inrush energy*: max. 23APeak 27Apeak 40Apeak 40°C ambient, cold start typ. 18APeak 22APeak 33Apeak 40°C ambient, cold start typ. 13APeak 16APeak 30Apeak 25°C ambient, cold start max. 0.4A2s 0.5A2s 1.5A2s 40°C ambient, cold start *) The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Fig. 5-1 Input inrush current, typical behavior...

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PIC120.241D_2014-6

PIC120.241D 24V, 5A, SINGLE PHASE INPUT 6. OUTPUT Output voltage Adjustment range Output power Factory settings Line regulation Load regulation Ripple and noise voltage Output current Overload behaviour Short-circuit current Output capacitance guaranteed at clockwise end position of potentiometer ±0.2%, at full load, cold unit 85-264Vac static value, 0A 5A 20Hz to 20MHz, 50Ohm at 24V, ambient temp. <55°C ***) at 24V, ambient temp. <70°C, AC 110-120V / 208-240V mains at 24V, ambient temp. <70°C, AC 100V / 200V mains at 28V, ambient temp. <55°C ***) at 28V, ambient temp. <70°C AC 110-120V / 208-240V...

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PIC120.241D_2014-7

PIC120.241D 24V, 5A, SINGLE PHASE INPUT 7. HOLD-UP TIME Hold-up Time Fig. 7-1 Hold-up time vs. input voltage Hold-up Time a b Fig. 7-2 Shut-down behavior, definitions Input Voltage Output Voltage Hold-up Time Input Voltage 8. DC-OK RELAY CONTACT This feature monitors the output voltage on the output terminals. Threshold voltage Contact closes Contact opens Contact ratings Isolation voltage typ. 21.4V (fixed) As soon as the output voltage reaches 21.4V. As soon as the output voltage falls below 21.4V. max. 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A resistive load min. 1mA at 5Vdc min. permissible load See...

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PIC120.241D_2014-8

PIC120.241D 24V, 5A, SINGLE PHASE INPUT 9. EFFICIENCY AND POWER LOSSES Efficiency Average efficiency*) Power losses The average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the nominal load for 25% of the time, 50% of the nominal load for another 25% of the time, 75% of the nominal load for another 25% of the time and with 100% of the nominal load for the rest of the time. Fig. 9-1 Efficiency vs. output current at 24V, typ. Fig. 9-2 Losses vs. output current at 24V, typ. Power Losses Output Current Fig. 9-3 Efficiency vs. input voltage at...

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PIC120.241D_2014-9

PIC120.241D 24V, 5A, SINGLE PHASE INPUT 10. LIFETIME EXPECTANCY AND MTBF Lifetime expectancy*) MTBF**) SN 29500, IEC 61709 MTBF**) MIL HDBK 217F The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years (131 400h). Any number exceeding this value is...

 Open the catalog to page 9

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