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ML60.242

ML60.242
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ML60.242

Product catalog summary
General Description: The ML60.242 is a compact, lightweight power supply designed for DIN-rail installation, suitable for industrial environments due to its rugged design and high immunity to electrical disturbances. It offers output voltages from 5 to 56Vdc and power ratings from 15W to 120W, with electronic inrush current limitation and operation in temperatures as low as -40°C.
Specifications: The power supply features a wide input range of 100-240V AC, NEC Class 2 compliance, adjustable output voltage, and efficiency up to 90.4%. It operates down to -40°C and delivers full output power up to +60°C. The unit is compact, with a width of 45mm, and includes a 3-year warranty.
Installation Requirements: Installation must be performed by qualified personnel, with the unit mounted on a DIN-rail and proper grounding. It should not be used in wet locations and is suitable for Class I Division 2 hazardous locations with appropriate enclosures.
AC Input: Operates within an input range of 85-264Vac and a frequency of 50-60Hz, with a power factor of 0.54/0.44 at 120/230Vac and inrush current limitation independent of input voltage and temperature.
Output: Nominal output voltage is 24V, adjustable between 24-28V, with a nominal output current of 2.5A at 24V. Output power is 60W, with ripple and noise voltage less than 50mVpp.
Hold-up Time: Varies with input voltage, providing up to 218ms at 230Vac and 24V, 1.25A load.
DC Input: Can be powered by a DC source, with a nominal input range of 110-300Vdc, requiring derating for voltages below 110Vdc.
Approvals and Standards: Complies with UL 508, UL 60950-1, and is RoHS compliant.
Procedures and Wiring: Wiring involves screw terminals for input and output, supporting solid and stranded wires, with a recommended tightening torque of 1Nm. Requires a protective earth connection and follows national installation codes.
Efficiency and Power Losses: Efficiency varies with input voltage, reaching up to 91% at 260Vac. Power losses are minimized at higher input voltages, with graphs illustrating efficiency and losses against output current and input voltage.
Functional Diagram: Includes components such as input fuse, rectifier, active inrush limiter, power converter, and output voltage regulator for stable output and protection against over-voltage.
Protection Features: Electronic protection against overload, short-circuits, and over-voltage, with an IP20 protection rating and internal input fuse.
Safety Features: Complies with SELV and PELV standards, requiring a PE connection, with high isolation resistance and low touch current for user safety.
EMC and Environmental Standards: Complies with EMC standards for industrial and residential environments, tested for electrostatic discharge, electromagnetic fields, and voltage surges. Suitable for altitudes up to 6000m with output power adjustments.
Approvals and Standards: Meets CE, UL, and GL certifications, suitable for marine and hazardous locations.
Physical Dimensions and Weight: Weighs 250g, designed for use with 35mm DIN-rails, with a total installation depth including the DIN-rail height added to the unit depth of 91mm.
Accessories:
  • ZM3.WALL – Wall Mount Bracket: Allows for wall or panel mounting with a hole diameter of 4.2mm.
  • MLY10.241 - Redundancy Module: Features dual diodes for creating redundant power systems or separating sensitive loads.
  • UF20.241 - Buffer Module: Provides power during mains failures and supports peak current demands without control wiring.
Application Notes:
  • Peak Current Capability: Handles peak currents, ensuring safe operation of circuit breakers and fuses.
  • Back-Feeding Loads: Resistant to voltage fed back from loads, with a maximum allowed feedback voltage of 35Vdc.
  • Charging of Batteries: Suitable for charging lead-acid batteries with specific voltage settings and precautions.
  • External Input Protection: Requires external protection if the supplying branch exceeds 20A, with specific breaker characteristics recommended.
  • Parallel Use: Power supplies can be paralleled to increase output power or for redundancy, with specific guidelines for installation and operation.
  • Daisy Chaining of Outputs: Allowed with a maximum current of 25A through one terminal pin.
  • Inductive and Capacitive Loads: Designed to supply unlimited capacitive and inductive loads.
  • Series Operation: Units can be connected in series for higher voltages, with safety precautions for voltages above 60Vdc.
  • Operation on Two Phases: Can be used on two phases of a three-phase system with specific voltage limits.
  • Use Without PE on the Input: Grounding is beneficial for EMI immunity, but contact PULS if not using the PE terminal.
  • Use at Low Temperatures: Ripple and noise voltage increase at low temperatures, with a start-up delay of up to 5 seconds.
  • Use in a Tightly Sealed Enclosure: Temperature rise inside the enclosure should be considered, with specific measurement results provided.
  • Mounting Orientations: Non-standard mounting orientations require power reduction or ambient temperature limitations.
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Catalog excerpts

ML60.242-1

ML60.242 24V, 2.5A, SINGLE PHASE INPUT POWER SUPPLY 100-240V Wide Range Input NEC Class 2 Compliant Adjustable Output Voltage Efficiency up to 90.4% Low No-load Losses and Excellent Partial-load Efficiency Compact Design, Width only 45mm Electronic Inrush Current Limitation Operation down to -40°C Full Output Power up to +60°C Large International Approval Package 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA A compact size, light weight, simple mounting onto the DIN-rail and the utilization of only quality components are what makes the MiniLine power supplies so easy to use and install within seconds. Output voltage Adjustment range Output current A rugged electrical and mechanical design as well as a high immunity against electrical disturbances on the mains provides reliable output power. This offers superior protection for equipment which is connected to the public mains network or is exposed to a critical industrial environment. Output power Output ripple Input voltage Mains frequency AC Input current Power factor AC Inrush current Efficiency Losses Temperature range Derating Hold-up time Dimensions Weight The MiniLine series offers output voltages from 5 to 56Vdc and a power rating from 15W to 120W. The specialty of the ML60.242 is the electronic inrush current limitation and the suitability for very low ambient temperatures. The unit is fully specified down to -40°C. The supplementary MiniLine decoupling diode module MLY10.241 allows building of redundant systems or to protect against back-feeding voltages. ORDER NUMBERS Power Supply Redundancy Module Buffer Module Wall mount bracket Mar. 2013 / Rev. 1.2 DS--ML60.242-EN All parameters are specified at 24V, 2.5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

 Open the catalog to page 1
ML60.242-2

ML60.242 24V, 2.5A, SINGLE PHASE INPUT The information presented in this document is believed to be accurate and reliable and may change without notice. The housing is patent by PULS (US patent No US D442,923S). No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. To be defined, value or description will follow later. A figure displayed with the AC or DC...

 Open the catalog to page 2
ML60.242-3

ML60.242 24V, 2.5A, SINGLE PHASE INPUT 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect. If damage or malfunction...

 Open the catalog to page 3
ML60.242-4

ML60.242 24V, 2.5A, SINGLE PHASE INPUT 3. AC-INPUT AC input AC input range Allowed voltage L or N to earth Input frequency Turn-on voltage Shut-down voltage Turn-on overshoot Input current (rms) Power factor *) Crest factor **) Start-up delay Rise time -15% / +10%, TN/TT/IT-mains continuous operation, reduce output power linearly to 50W between 90Vac and 85Vac at ambient temperatures above +45°C, see Fig. 3-5 < 0.5s ±6% steady-state value, see Fig. 3-1 steady-state value, see Fig. 3-1 *) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. **) The...

 Open the catalog to page 4
ML60.242-5

ML60.242 24V, 2.5A, SINGLE PHASE INPUT Fig. 3-5 De-rating requirements for low input voltages Allowable Output Power A 60W B Input Voltage 4. INPUT INRUSH CURRENT An electronic inrush current circuit limits the input inrush current after turn-on of the input voltage. The inrush current is input voltage and ambient temperature independent. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Inrush current Inrush energy between -40°C and +70°C between -40°C and +70°C between -40°C and +70°C Fig. 4-1 Input inrush current, typical behavior...

 Open the catalog to page 5
ML60.242-6

ML60.242 24V, 2.5A, SINGLE PHASE INPUT 5. OUTPUT Output voltage Adjustment range Factory setting Line regulation Load regulation Ripple and noise voltage Output capacitance Output current Output power Short-circuit current *) guaranteed at clockwise end position of potentiometer *) ±0.2%, at full load, cold unit 85-264Vac static value, 0A 2.5A 20Hz to 20MHz, 50Ohm at 24V, see Fig. 5-1 at 28V, see Fig. 5-1 load impedance 400mOhm, see Fig. 5-1 load impedance 400mOhm, see Fig. 5-1 This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances....

 Open the catalog to page 6
ML60.242-7

ML60.242 24V, 2.5A, SINGLE PHASE INPUT 6. HOLD-UP TIME Hold-up Time Note: At no load, the hold-up time can be up to several seconds. The green DC-ok lamp is also on during this time Fig. 6-1 Hold-up time vs. input voltage Fig. 6-2 Shut-down behavior, definitions Input Voltage Output Voltage Hold-up Time Input Voltage 7. DC-INPUT The power supply can also be supplied from a DC source. Use a battery or similar DC source. For other sources contact PULS. Connect the + pole to L and the – pole to N. Connect the PE terminal to an earth wire or to the machine ground. DC input DC input range Allowed...

 Open the catalog to page 7
ML60.242-8

ML60.242 24V, 2.5A, SINGLE PHASE INPUT 8. EFFICIENCY AND POWER LOSSES Efficiency Power losses Output Current at 24V, 2.5A (full load) at 0A at 24V, 1.25A (half load) at 24V, 2.5A (full load) Losses vs. output current at 24V, typ. Power Losses Efficiency vs. output current at 24V, typ. Efficiency vs. input voltage at 24V, 2.5A, typ. Output Current Losses vs. input voltage at 24V, 2.5A, typ. Power Losses Input Voltage Input Voltage Mar. 2013 / Rev. 1.2 DS--ML60.242-EN All parameters are specified at 24V, 2.5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted....

 Open the catalog to page 8

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