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ML60.122

ML60.122
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ML60.122

Product catalog summary
General Description: The ML60.122 is a compact and lightweight power supply designed for DIN-rail installation, suitable for industrial environments due to its rugged design and high immunity to electrical disturbances. It offers output voltages from 5 to 56Vdc and power ratings from 15W to 120W, with features like electronic inrush current limitation and operation in temperatures as low as -40°C.
Specifications: The power supply operates with an AC input range of 100-240V and a DC input range of 88-375V. It provides a nominal output voltage of 12V, adjustable between 12-15V, with a maximum output power of 54W. Efficiency reaches up to 87.6%, with low no-load losses. The unit measures 45x75x91mm and weighs 250g.
Installation Requirements: Installation should be performed by qualified personnel, with the unit mounted on a DIN-rail and proper grounding. It should not be used in wet locations or where condensation is expected.
AC Input: The device supports a wide AC input range of 85-264Vac, with a nominal frequency of 50-60Hz and a power factor of 0.54 at 120Vac and 0.44 at 230Vac. The inrush current is limited to a maximum of 8Apeak.
Output: The ML60.122 provides a stable output with ripple and noise voltage of less than 50mVpp and can deliver peak current higher than nominal for short durations.
Hold-up Time: The hold-up time varies with input voltage, providing up to 229ms at 230Vac and 12V, 2.25A load.
DC Input: The power supply can operate from a DC source, with a nominal input range of 110-300Vdc, requiring derating below 130Vdc.
Safety and Approvals: The device complies with standards like UL 508, UL 60950-1, and NEC Class 2, suitable for hazardous locations, Class I Division 2.
Accessories: Optional accessories include the MLY10.241 redundancy module and the ZM3.WALL wall mount bracket.
Wiring and Terminals: Input and output terminals are screw type, supporting solid and stranded wires with a recommended tightening torque of 1Nm.
Efficiency and Power Losses: Efficiency improves with higher input voltages, while power losses decrease, graphically represented against output current and input voltage.
Functional Diagram: Includes components like input fuse, rectifier, power converter, and output voltage regulator for stable output.
Protection Features: Includes electronic protection against overload, short-circuits, and over-voltage, with an IP20 protection rating.
Safety and EMC Compliance: Complies with EMC standards, ensuring immunity to electrostatic discharge, RF fields, and voltage surges.
Environmental Conditions: Operational temperature ranges from -40°C to +70°C, with de-rating above 60°C, suitable for altitudes up to 6000m.
Approvals and Standards: Meets CE, UL, and other international standards, suitable for industrial and hazardous locations, and certified for marine applications.
Lifetime and Reliability: Lifetime expectancy varies with load and temperature, with a maximum of 158,000 hours at 25°C. MTBF values exceed 1 million hours under certain conditions.
Application Notes: The power supply can handle peak loads, is resistant to back-feeding voltage up to 25Vdc, suitable for charging 12V lead-acid batteries, and allows parallel use for increased output or redundancy. It supports daisy chaining, series operation, and operation on two phases. Low temperature use increases ripple and noise voltage, with a start-up delay of up to 5 seconds.
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Catalog excerpts

ML60.122-1

ML60.122 12V, 4.5A, SINGLE PHASE INPUT POWER SUPPLY 100-240V Wide Range Input NEC Class 2 Compliant Adjustable Output Voltage Efficiency up to 87.6% Low No-load Losses and Excellent Partial-load Efficiency Compact Design, Width only 45mm Electronic Inrush Current Limitation Operation down to -40°C Full Output Power up to +60°C Large International Approval Package 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA A compact size, light weight, simple mounting onto the DIN-rail and the utilization of only quality components are what makes the MiniLine power supplies so easy to use and install within seconds. Output voltage Adjustment range Output current A rugged electrical and mechanical design as well as a high immunity against electrical disturbances on the mains provides reliable output power. This offers superior protection for equipment which is connected to the public mains network or is exposed to a critical industrial environment. Output power Output ripple Input voltage Mains frequency AC Input current Power factor AC Inrush current Efficiency Losses Temperature range Derating Hold-up time Dimensions Weight The MiniLine series offers output voltages from 5 to 56Vdc and a power rating from 15W to 120W. The specialty of the ML60.122 is the electronic inrush current limitation and the suitability for very low ambient temperatures. The unit is fully specified down to -40°C. The supplementary MiniLine decoupling diode module MLY10.241 allows building of redundant systems or to protect against back-feeding voltages. ORDER NUMBERS 20Hz to 20MHz -15% / +10% AC 100V mains requires derating ±6% at 120 / 230Vac at 120 / 230Vac input voltage and temperature independent below 130Vdc derating required at 120 / 230Vac at 120 / 230Vac operational +60 to +70°C at 120 / 230Vac WxHxD Power Supply Redundancy Module Wall mount bracket Mar. 2013 / Rev. 1.2 DS--ML60.122-EN All parameters are specified at 12V, 4.5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

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ML60.122-2

ML60.122 12V, 4.5A, SINGLE PHASE INPUT The information presented in this document is believed to be accurate and reliable and may change without notice. The housing is patent by PULS (US patent No US D442,923S). No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. To be defined, value or description will follow later. A figure displayed with the AC or DC...

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ML60.122-3

ML60.122 12V, 4.5A, SINGLE PHASE INPUT 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect. If damage or malfunction...

 Open the catalog to page 3
ML60.122-4

12V, 4.5A, SINGLE PHASE INPUT AC input range 85-264Vac continuous operation, Allowed voltage L or N to earth max. 264Vac or 375Vdc Turn-on voltage typ. 75Vac steady-state value, see Fig. 3-1 Shut-down voltage typ. 65Vac steady-state value, see Fig. 3-1 *) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. **) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform. Fig. 3-1 Input voltage range Fig. 3-2 Turn-on behavior, definitions Fig. 3-3 Input current vs. output load at 12V All parameters are specified...

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ML60.122-5

12V, 4.5A, SINGLE PHASE INPUT Output Power ' Input Voltage I 4. INPUT INRUSH CURRENT An electronic inrush current circuit limits the input inrush current after turn-on of the input voltage. The inrush current is input voltage and ambient temperature independent. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Inrush current Inrush energy Fig. 4-1 Input inrush current, typical behavior Input Current Upper curve: Middle curve: Input voltage 200V/DIV Lower curve: Output voltage 2.5V/DIV All parameters are specified at 12V, 4.5A, 230Vac...

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ML60.122-6

12V, 4.5A, SINGLE PHASE INPUT Output voltage Adjustment range Factory setting at clockwise end position of potentiometer *) ±0.2%, at full load, cold unit Line regulation Load regulation Ripple and noise voltage Output capacitance Output current Output power Short-circuit current *) This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. It is not guaranteed value which can be achieved. The typical value is about 15.8V. Fig. 5-1 Output voltage vs. output current, Output Voltage Output Current Peak current capability (up to several...

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ML60.122-7

ML60.122 12V, 4.5A, SINGLE PHASE INPUT 6. HOLD-UP TIME Hold-up Time Note: At no load, the hold-up time can be up to several seconds. The green DC-ok lamp is also on during this time Fig. 6-1 Hold-up time vs. input voltage Fig. 6-2 Shut-down behavior, definitions Input Voltage Output Voltage Hold-up Time Input Voltage 7. DC-INPUT The power supply can also be supplied from a DC source. Use a battery or similar DC source. For other sources contact PULS. Connect the + pole to L and the – pole to N. Connect the PE terminal to an earth wire or to the machine ground. DC input DC input range Allowed...

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ML60.122-8

12V, 4.5A, SINGLE PHASE INPUT I 8. EFFICIENCY AND POWER LOSSES Power losses Fig. 8-1 Efficiency vs. output current at 12V, ' ' Output Current ' Fig. 8-3 Efficiency vs. input voltage at 12V, Fig. 8-2 Losses vs. output current at 12V, Power Losses Fig. 8-4 Losses vs. input voltage at 12V, 4.5A, Power Losses Input Voltage ' All parameters are specified at 12V, 4.5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

 Open the catalog to page 8

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