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ML15.051

ML15.051
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ML15.051

Product catalog summary
General Description: The MiniLine-2 ML15.051 is a compact and lightweight power supply designed for DIN-rail installation, suitable for industrial environments due to its rugged design and high immunity to electrical disturbances. It offers output voltages ranging from 5 to 56Vdc and power ratings from 15W to 120W.
Specifications: The power supply operates with a wide input range of 100-240V AC, providing a 5V DC output adjustable between 5-5.5V. It delivers up to 3A current and 15W power with an efficiency of up to 77.2%. The device measures 22.5x75x91mm and weighs 130g.
Installation Requirements: Installation should be performed by qualified personnel. The device must be mounted on a DIN-rail with specific clearances for airflow, proper grounding is essential, and it should not be used in wet locations or where condensation is expected.
AC and DC Input: The AC input range is 85-264Vac, and the DC input range is 88-375Vdc. It features a power factor of 0.51/0.44 at 120/230Vac and an inrush current limited by an NTC.
Output Characteristics: The nominal output voltage is 5V with a maximum ripple of 50mVpp. It can handle short-circuit current in hiccup mode and has peak current capability for short durations.
Efficiency and Power Losses: Efficiency reaches up to 77.2% at full load, with minimal power losses of 4.5W at full load for 230Vac input.
Safety and Approvals: The power supply complies with international standards such as UL 508, UL 60950-1, and NEC Class 2, and is suitable for hazardous locations (Class I Division 2).
Environmental and Protection Features: Operating temperature ranges from -10°C to +70°C, with derating above 60°C. It includes protection against electrical shock, fire, and explosion hazards.
Functional Diagram: Key components include an input fuse, input filter, rectifier, inrush limiter, power converter, output voltage regulator, and output filter.
Front Side and User Elements: Features include screw terminals for input and output connections, a DC-on LED indicator, and an output voltage potentiometer preset to 5.1V.
Terminals and Wiring: Terminals are accessible for easy wiring, with specifications for solid and stranded wires. Recommended tightening torque is 1Nm, and national installation codes should be followed.
Lifetime Expectancy and MTBF: The power supply has a lifetime expectancy of up to 93,000 hours at 5V, 3A, and 40°C. MTBF values vary, with a maximum of 4,654,000 hours at 25°C.
EMC Compliance: The device meets EMC standards for industrial and residential environments, with immunity to electrostatic discharge, electromagnetic fields, and voltage surges.
Environmental Conditions: Operational temperature ranges from -10°C to +70°C, with storage temperatures from -40°C to +85°C. Humidity tolerance is 5 to 95% r.H.
Protection Features: Includes electronic protection against overloads, short-circuits, and over-voltage, with typical output over-voltage protection of 8.7Vdc.
Safety Features: Provides input/output separation and requires a protective earth connection. Isolation resistance is greater than 5MOhm.
Dielectric Strength: Undergoes type, factory, and field tests to ensure dielectric strength, with specific cut-off current settings.
Approvals: Conforms to standards including CE, UL, and CSA, suitable for hazardous locations.
Physical Dimensions and Weight: Weighs 130g and is designed for DIN-rail mounting.
Application Notes: Can handle peak current demands and back-feeding loads, with specific voltage dip characteristics during peak loading.
External Input Protection: Approved for branch circuits up to 20A. External protection is necessary if the branch exceeds this ampacity, with a minimum of 6A B- or 3A C-Characteristic breaker recommended.
Parallel Use to Increase Output Power: Multiple units can be paralleled to increase output power. Ensure ambient temperature remains below 45°C, adjust output voltages to the same value (±100mV), and use a fuse or diode if more than three units are connected in parallel.
Parallel Use for Redundancy: Power supplies can be paralleled for redundancy to enhance system availability. A 1+1 redundancy allows one unit to support the load if another fails. For higher power demands, an N+1 method is used. Decoupling diodes are recommended to prevent internal short circuits from affecting the system.
Series Operation: Units of the same type can be connected in series for higher output voltages, not exceeding 150Vdc. Voltages above 60Vdc require protection against touching and earthing of the output.
Inductive and Capacitive Loads: Supports unlimited inductive loads. For capacitive loads, the maximum capacity is 10,000μF at 3A and 25,000μF at 0.3A to avoid start-up issues.
Operation on Two Phases: Can operate on two phases of a three-phase system, provided the voltage does not exceed 240V+10%. Protect the N input with a fuse or circuit breaker.
Use Without PE on the Input: Meets Protection Class 1 and 2 requirements. Grounding the input enhances EMI immunity by conducting spikes or transients to earth.
Use in a Tightly Sealed Enclosure: Temperature inside a sealed enclosure will be higher than outside. Reference measurements show a temperature rise of 12.2K at full load and 9.7K at 80% load.
Mounting Orientations: Different mounting orientations affect output power and ambient temperature limits. Standard orientation is with input terminals at the bottom and output at the top. Derating curves are provided for continuous operation in various orientations.
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Catalog excerpts

ML15.051-1

ML15.051 5V, 3A, SINGLE PHASE INPUT POWER SUPPLY 100-240V Wide Range Input NEC Class 2 Compliant Adjustable Output Voltage Efficiency up to 77.2% Compact Design, Width only 22.5mm Full Output Power Between -10°C and +60°C Large International Approval Package 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA A compact size, light weight, simple mounting onto the DIN-rail and the utilization of only quality components are what makes the MiniLine power supplies so easy to use and install within seconds. Output voltage Adjustment range Output current Output power Output ripple Input voltage Mains frequency AC Input current Power factor AC Inrush current DC Input Efficiency Losses Temperature range Derating Hold-up time Dimensions Weight A rugged electrical and mechanical design as well as a high immunity against electrical disturbances on the mains provides reliable output power. This offers superior protection for equipment which is connected to the public mains network or is exposed to a critical industrial environment. The MiniLine series offers output voltages from 5 to 56Vdc and a power rating from 15W to 120W. ORDER NUMBERS Power Supply MARKINGS 5V Standard unit Mar. 2013 / Rev. 2.1 DS-ML15.051-EN All parameters are specified at 5V, 3A, 230Vac input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

 Open the catalog to page 1
ML15.051-2

ML15.051 5V, 3A, SINGLE PHASE INPUT The information presented in this document is believed to be accurate and reliable and may change without notice. The housing is patent by PULS (US patent No US D442,923S) No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. To be defined, value or description will follow later. A figure displayed with the AC or DC before...

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ML15.051-3

ML15.051 5V, 3A, SINGLE PHASE INPUT 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect. If damage or malfunction should...

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ML15.051-4

5V, 3A, SINGLE PHASE INPUT AC input range 85-264Vac continuous operation Allowed voltage L or N to earth max. 300Vac Turn-on voltage typ. 59Vac steady-state value, see Fig. 3-1 Shut-down voltage typ. 54Vac steady-state value, see Fig. 3-1 *) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. **) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform. Fig. 3-1 Input voltage range Fig. 3-2 Turn-on behavior, definitions Fig. 3-3 Input current vs. output load Fig. 3-4 Power factor vs. output load All parameters...

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ML15.051-5

ML15.051 5V, 3A, SINGLE PHASE INPUT 4. DC-INPUT DC input DC input range DC input current Turn-on voltage Shut-down voltage Instructions for DC use: a) Use a battery or similar DC source. For other sources contact PULS b) Connect +pole to L and –pole to N. c) Connect the PE terminal to an earth wire or to the machine ground. Power Supply internal fused -20%/+25% continuous operation 110Vdc / 300Vdc, at 5V, 3A steady state value steady state value 5. INPUT INRUSH CURRENT A NTC limits the input inrush current after turn-on of the input voltage. The inrush current is input voltage and ambient temperature...

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ML15.051-6

5V, 3A, SINGLE PHASE INPUT Output voltage Adjustment range Factory setting at clockwise end position of potentiometer ±0.2%, at full load, cold unit_ Line regulation Load regulation Ripple and noise voltage Output capacitance Output current Output power Short-circuit current max. 3A rms-current short circuit impedance <10mOhm, unit makes start-up attempts at short-circuit (hiccup-mode) *) This is the maximum output voltage which can occur at the clockwise guaranteed value which can be achieved. The typical value which can end position of the potentiometer due to tolerances. It is not a be achieved...

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ML15.051-7

ML15.051 5V, 3A, SINGLE PHASE INPUT 7. HOLD-UP TIME Hold-up Time Note: At no load, the hold-up time can be up to several seconds. The green DC-ok lamp is also on during this time Fig. 7-1 Hold-up time vs. input voltage Fig. 7-2 Shut-down behavior, definitions Zero Transition Input Voltage Hold-up Time Input Voltage Output Voltage Mar. 2013 / Rev. 2.1 DS-ML15.051-EN All parameters are specified at 5V, 3A, 230Vac input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

 Open the catalog to page 7
ML15.051-8

ML15.051 5V, 3A, SINGLE PHASE INPUT 8. EFFICIENCY AND POWER LOSSES Efficiency Power losses Efficiency vs. output current at 5V, typ. at 5V, 3A (full load) at 0A at 5V, 1.5A (half load) at 5V, 3A (full load) Losses vs. output current at 5V, typ. Output Current Efficiency vs. input voltage at 5V, 3A, typ. Output Current Power Losses Losses vs. input voltage at 5V, 3A, typ. Power Losses Input Voltage Mar. 2013 / Rev. 2.1 DS-ML15.051-EN All parameters are specified at 5V, 3A, 230Vac input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

 Open the catalog to page 8
ML15.051-9

5V, 3A, SINGLE PHASE INPUT Input Fuse Input Filter Output Over- I 10. FRONT SIDE AND USER ELEMENTS Screw terminals. Dual terminals for the negative pole allows an easy earthing of the output voltage - Negative (return) output Screw terminals L Phase (Line) input N Neutral conductor input ® PE (Protective Earth) input On when the voltage on the output terminals is > 2V D Output voltage potentiometer Turn to set the output voltage. Factory set: 5.1V Mini Line Power Supply All parameters are specified at 5V, 3A, 230Vac input, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

 Open the catalog to page 9

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