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FPT500 series

FPT500 series
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FPT500 series

Product catalog summary
Overview: The FPT500 is an industrial-grade power supply designed for 3-phase mains systems. It features a rugged wall-mount housing with IP65/67 protection, offering two to four stabilized outputs that are galvanically separated from the input. It is compact, operates over a wide temperature range, has low input inrush current, and high efficiency, making it suitable for various applications.
Specifications:
  • Input Voltage: 3AC 380-480V ±15%
  • Output Voltage: DC 24V nominal, adjustable between 24-28V
  • Output Power: Up to 600W at +45°C, 500W at +55°C, and 350W at +70°C; short-term up to 1000W for 5 seconds
  • Efficiency: 95.6% at full load
  • Temperature Range: -25°C to +70°C
  • Protection: IP65/67, PELV rated outputs
Key Features:
  • High efficiency and low power losses
  • Negligible low input inrush current surge
  • Large output capacitors for energy absorption
  • DIN rail mounting option available
  • IO-Link interface for communication
  • 3-year warranty
Installation Instructions:
  • Ensure power is off before installation to avoid electrical shock or injury.
  • Install on a flat surface with specified clearances: 50mm on top and bottom, 10mm on sides.
  • Designed for indoor use in controlled environments with humidity between 5% and 95%.
  • Mounting requires four screws, with recommended size M4 (UNC 8-32).
Operational Guidelines:
  • Do not operate with DC input voltage.
  • Equipped with active inrush current limitation to minimize input surge.
  • Outputs are individually current limited and require manual reset after overload.
Compliance and Standards:
  • Complies with IEC 62368-1 and IEC 61010-2-201 standards.
  • Designed for overvoltage category III zones up to 2000m and category II zones up to 5000m.
Additional Information: For further details, including connector options and related products, refer to chapters 21 and 22 of the full document.
Connectors and Pin Assignments:
  • Mating Input (X1): M12 S coded 4-pin screw (female), with specific pin assignments for L1, L2, L3, and PE connection.
  • Mating IO-Link (X2): M12 A coded 5-pin cut clamp (female), with pin assignments for supply voltage and data IN/OUT.
  • Mating Output (X3, X4, X5): M12 L coded 5-pin cut clamp (male), with pin assignments for output poles and PE.
User Interface: The interface includes input and output connectors, an IO-Link connector, status LED, LED bar, and buttons for setting mode and output control. The LED bar displays output power as a percentage of 500W, with color indicators for power levels.
LED Indicators: Status LED signals operating conditions with different colors and flashing patterns indicating voltage levels, overtemperature, and other statuses.
Setting Functions: Includes procedures for setting output voltage, monitoring channel output current, and using the button lock feature. The reset and ON/OFF buttons allow for control of output states.
EMC Standards: The device complies with various EMC standards for industrial and residential environments, including EN 61000 series standards for immunity and emission.
Switching Frequencies: Includes PFC converter, main converter, auxiliary converter, and microcontroller clocks with specific frequency ranges.
Environment: Operational conditions include a temperature range of -25°C to +70°C and storage range of -40°C to +85°C, with humidity tolerance of 5 to 95% r.h. and altitude limits up to 5000m.
Safety and Protection Features: The unit includes isolation resistance, PE resistance, input/output separation, output over-voltage protection, class of protection, ingress protection (IP 65/67), over-temperature protection, input transient protection, and an internal input fuse. Touch current specifications are also provided.
Dielectric Strength: Describes dielectric strength tests, including type, routine, and field tests, with specific voltage and current settings.
Approvals and Standards: Complies with various standards, including IEC 62368-1, IEC 61010, IEC 60950-1, UL 61010, and others. It also meets regulatory compliance for EU directives and has a CE mark.
Accessories: Lists available accessories, such as a DIN rail mounting kit and various connectors, with specific order numbers and descriptions.
Related Products: Provides an overview of related products within the FIEPOS family, highlighting different technical parameters and features.
Application Notes: Includes guidelines for repetitive pulse loading, external input protection, two-phase operation, handling inductive and capacitive loads, back feeding loads, and mounting orientations.
IO-Link Data Types and Description: Describes cyclic data communication with IO-Link masters, detailing process data and update frequencies.
Specifications for E-Fuse Channels: Includes current states, overload trip states, and short circuit trip states. Parameters are specified at 24V, 20A, 400Vac, and 25°C ambient temperature after a 5-minute run-in time.
Procedures: Acyclic data can be accessed for additional information such as current output voltage and temperatures. Users can configure the power supply by writing certain parameter values, including output voltage setpoints and E-Fuse trip values.
Norms: Parameters are defined with specific units, pre-settings, and indices. They can be read or written to configure the system, with options for human-machine interface and IO-Link configurations.
Recommendations: Regular monitoring of E-Fuse trip statuses and PSU events is recommended to ensure proper operation. The document provides a detailed enumeration of possible trip statuses and event codes for troubleshooting.
Critical Information:
  • E-Fuse channels have specific trip values and pre-alarm levels.
  • PSU events include warnings for over-temperature, overload, and high/low voltage inputs.
  • Device status codes indicate operational status, maintenance requirements, and potential failures.
Events: Lists various events triggered by specific conditions, such as parameter errors, device temperature over-runs, and PSU hardware failures. Each event is associated with a unique event code and type, ranging from warnings to notifications.
See more

Catalog excerpts

FPT500 series-1

POWER SUPPLY • • • • • • • • • • • • • • IP65/67 degree of protection 1000Wpeak 5s 3AC 380-480V wide-range input Up to 4 switchable outputs 95.6% full load and excellent partial load efficiencies DIN rail mounting possible, option “D” Output connected to PE (PELV) Version without connection to PE on request Large output capacitors Not potted Negligible low input inrush current surge Full power between -25°C and +55°C IO-Link 3 years warranty SHORT-FORM DATA GENERAL DESCRIPTION The FPT500 is an industrial grade power supply for the 3-phase mains system incorporated in a rugged wall-mount housing with a degree of protection IP65/67. It provides two to four stabilized outputs that is galvanically separated from the input. The negative potential of the outputs is permanently connected to PE within the unit. The most outstanding features of the FPT series are the compact size, the wide operational temperature range, the extremely low input inrush current and the very high efficiencies, which are achieved by various design technologies. Large sized output capacitors can absorb and store regenerative energy from breaking motors. Various connector options support the different needs of individual applications. Please contact PULS for possible options. High immunity to transients and power surges as well as low electromagnetic emission and an international approval package makes usage in nearly every application possible. Output voltage Adjustment range Output power DC 24V Nominal 24-28V Factory setting 24.5V Continuous: Up to: 600 / 500 / 350W +45 / +55 / +70°C Short term up to 5s 1000 / 700W +55 / +70°C Number of outputs Up to: 4 Output currents Settable per output; up to 12A Input voltage 3AC 380-480V ±15% Power factor 0.94 / 0.95 At 3x400 / 480Vac AC Inrush current 1.9 / 1.8Apeak At 3x400 / 480Vac Efficiency 95.8 / 95.6% At 3x400 / 480Vac Losses 20.8 / 23 W At 3x400 / 480Vac Hold-up time 24 / 24ms At 3x400 / 480Vac Temperature range -25°C to +70°C Derate linearly from +45°C to +70°C Size (wxhxd) 182x183x59mm Without connectors Weight 1200g / 3.4lb MAIN APPROVALS ORDER NUMBERS Description: Accessories: Related Products For details or a complete approval list, see chapter 21. *For DIN rail mounting PSU: (Order Number)D e.g. FPT500.245-020-101D CE Pending Planned for Q2/2021 All parameters are specified at 24V, 20A, 400Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. Apr. 2021 / Rev. 0.3 FPT500.24

 Open the catalog to page 1
FPT500 series-2

The information given in this document is correct to the best of our knowledge and experience at the time of publication. If not expressly agreed otherwise, this information does not represent a warranty in the legal sense of the word. As the state of our knowledge and experience is constantly changing, the information in this data sheet is subject to revision. We therefore kindly ask you to always use the latest issue of this document (available under www.pulspower.com). No part of this document may be reproduced or utilized in any form without our prior permission in writing. Packaging and...

 Open the catalog to page 2
FPT500 series-3

Intended Use This device is designed for indoor use and is intended for commercial applications, such as in industrial control, process control, monitoring and measurement equipment. Do not use this device in equipment where malfunction may cause severe personal injury or threaten human life. If this device is used in a manner outside of its specification, the protection provided by the device may be impaired. Installation Instructions DANGER Risk of electrical shock, fire, personal injury or death. Turn power off before working on the device. Protect against inadvertent re-powering. Do not open,...

 Open the catalog to page 3
FPT500 series-4

AC-Input The device is suitable to be supplied from TN, TT or IT mains networks. For more details, please review chapter 2. AC input voltage rated range AC input operating range Input frequency Turn-on voltage Shut-down voltage Loss of one phase External input protection 3AC 380-480V 3x 323-552Vac Nom. 50–60Hz ±6% Typ. 3x 320Vac Steady-state value, see Fig. 3-1 Typ. 3x 300Vac Steady-state value, see Fig. 3-1 will continue to operate without interruption if loaded below limits in figure see Fig. 23-1 See recommendations in chapter 2 . 3AC 400V Input current Power factor Start-up delay Rise time...

 Open the catalog to page 4
FPT500 series-5

DC-Input Do not operate this power supply with DC-input voltage. Input Inrush Current The power supply is equipped with an active inrush current limitation circuit, which limits the input inrush current after turn-on to an extremely low value. The inrush current is usually smaller than the steady state input current. Temperature independent Temperature independent The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Input Voltage Fig. 5-1: Typical turn-on behavior at nominal load and 25°C ambient temperature All parameters are specified...

 Open the catalog to page 5
FPT500 series-6

Output The outputs provide a (PELV/ES1) rated voltage, which is galvanically isolated from the input voltage. The negative potential of the outputs is permanently connected to PE within the unit. Do not connect any output to PE (Ground) The device is designed to supply any kind of loads, including capacitive and inductive loads. If capacitors with a capacitance >20mF are connected to one output, this output might switch off after turning the unit or the output on or connecting the load. All outputs are individually current limited. In case of an overload, the individual output switches off and...

 Open the catalog to page 6
FPT500 series-7

Fig. 6-1: Trip curve diagram for max 12A Fig. 6-2: Trip curve diagram for max 10A All parameters are specified at 24V, 20A, 400Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. Apr. 2021 / Rev. 0.3 FPT500.245-020-101-EN

 Open the catalog to page 7
FPT500 series-8

Hold-up Time The hold-up time is the time during which a power supply’s output voltage remains within specification following the loss of input power. The hold-up time is output load dependent. At no load, the hold-up time can be up to several seconds. The status LED is also on during this time. Fig. 7-1: Hold-up time vs. input voltage At 250W output load, see Fig. 7-1 At 250W output load, see Fig. 7-1 At 500W output load, see Fig. 7-1 At 500W output load, see Fig. 7-1 Fig. 7-2: Shut-down behavior, definitions IO-Link Interface This power supply is equipped with an IO-Link interface compliant...

 Open the catalog to page 8

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