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FPS300 series

FPS300 series
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FPS300 series

Product catalog summary
Overview: The FPS300 is an industrial-grade power supply designed for 1-phase mains systems, featuring a rugged wall-mount housing with IP65/67 protection. It offers two to four stabilized outputs, galvanically separated from the input, with the negative potential permanently connected to PE within the unit. Key features include compact size, wide operational temperature range, low input inrush current, and high efficiency.
Specifications:
  • Output Voltage: DC 24V nominal, adjustable between 24-28V.
  • Output Power: Continuous up to 360W at +45°C, 300W at +55°C, and 150W at +70°C. Short-term up to 600W for 5 seconds.
  • Input Voltage: AC 100-240V, DC 110-300V.
  • Efficiency: Up to 95.6% at full load.
  • Temperature Range: -25°C to +70°C, with derating from +55°C to +70°C.
  • Dimensions: 182x183x59mm, Weight: 1200g.
Installation Instructions:
  • Ensure power is off before installation to avoid electrical shock.
  • Install on a flat surface with proper clearances: 30mm on top and bottom, 10mm on sides.
  • Designed for indoor use in commercial applications; not suitable for environments where malfunction could cause severe injury.
  • Requires a proper PE connection and is suitable for TN, TT, or IT mains networks.
Input and Output Details:
  • AC Input: Suitable for TN, TT, and IT networks, with a nominal range of 100-240V and an operating range of 85-264Vac.
  • DC Input: Nominal range of 110-300V, with a minimum of 88Vdc and a maximum of 360Vdc.
  • Outputs: Provide PELV/ES1 rated voltage, isolated from input voltage. Designed for various loads, including capacitive and inductive.
Safety and Compliance:
  • Complies with IEC 62368-1 and IEC 61010-2-201 standards (pending approval).
  • Designed for pollution degree 3 areas and altitudes up to 5000m.
  • Includes protection features such as inrush current limitation and individual output current limiting.
Additional Features:
  • IO-Link interface for communication.
  • High immunity to transients and power surges.
  • 3-year warranty.
Output Power and Behavior:
The total nominal output power is 360W at ambient temperatures up to 45°C, decreasing to 300W at 55°C and 150W at 70°C. A short-term power boost allows up to 600W for 5 seconds at 55°C. Outputs start sequentially with a 150ms interval. Overload behavior is managed by a trip curve, and the device is resistant to back-feeding loads up to 35V/4J.
IO-Link Interface:
The power supply includes an IO-Link interface compliant with V1.1 protocol, allowing communication of status, input/output values, and remote configuration of output voltage and current limits. The interface operates independently of AC mains connection.
Efficiency and Power Losses:
Efficiency ranges from 93.6% to 95.7% depending on input voltage, with power losses varying from 2.2W to 20.5W based on load conditions. Average efficiency is calculated based on typical application scenarios.
Dimensions and Connectors:
The device measures 182mm in width, 183mm in height, and 59mm in depth, with a weight of 1200g. It features various connector types for input, IO-Link, and output, with specific pin assignments detailed for each model.
Functional Diagrams:
Functional diagrams illustrate the internal components and connections, including input fuse, filter, rectifier, PFC converter, and IO-Link control.
Hold-up Time:
The hold-up time is load-dependent, with typical values of 75ms at 150W and 44ms at 300W output load.
Lifetime Expectancy and MTBF:
Lifetime expectancy is based on the electrolytic capacitors' specifications, with a maximum guaranteed life of 15 years. MTBF values are to be determined according to SN 29500 and MIL HDBK 217F standards.
User Interface:
The power supply unit (PSU) features an input connector, output connectors, IO link connector, status LED, LED bar, and buttons for setting modes and controlling output. The LED bar displays output power as a percentage of 300W, with green LEDs indicating power levels up to 300W and orange LEDs indicating power levels exceeding 300W. The status LED signals operating conditions, with various colors and flashing patterns indicating different statuses such as normal operation, low input voltage, overtemperature, and more.
Setting Functions:
Users can adjust the output voltage by pressing the SET MODE button and using the UP and DOWN buttons to change the set point. The PSU also allows monitoring of channel output current and setting of channel trip current. A button lock feature is available to prevent accidental changes.
Channel LED Signaling:
The channel LEDs provide visual feedback on the status of the outputs, with different colors and flashing patterns indicating conditions such as overcurrent, short-circuit, and hardware faults.
EMC Compliance:
The device complies with various EMC standards for industrial and residential environments, including immunity to electrostatic discharge, electromagnetic fields, and voltage surges. It also meets emission standards for conducted and radiated emissions.
Environmental Specifications:
The PSU operates within a temperature range of -25°C to +70°C and can be stored between -40°C and +85°C. It is designed for altitudes up to 5000m and complies with over-voltage category III for certain mains systems. The device is tested for vibration and shock resistance.
Safety and Protection Features:
The PSU includes isolation resistance, PE resistance, input/output separation, over-voltage protection, and over-temperature protection. It also features input transient protection and an internal input fuse. The device has an ingress protection rating of IP 65/67.
Dielectric Strength:
The negative terminal of the outputs is permanently connected to PE within the unit, with the output insulated from the input by double or reinforced insulation. Type and routine tests are conducted by the manufacturer, and field tests can be conducted using appropriate test equipment. The cut-off current settings for field tests are >10mA.
Approvals and Standards:
The product complies with several standards, including IEC 62368-1, IEC 61010, and IEC 60950-1, and is UL certified for the US and Canada. It also meets the Semi F47 standard for voltage sag immunity and VDMA 24364 for paint wetting impairment substances.
Regulatory Compliance:
The product conforms to EU directives such as EMC, Low-voltage, RoHS, and WEEE. It also complies with the REACH directive and RoHS-China regulations.
Accessories:
The product can be mounted using a DIN RAIL Mounting KIT: ZM.FP-DIN2. Various connectors are available, including Harting HanQ and M12 series, which can be ordered from PULS or Harting.
Application Notes:
The power supply supports repetitive pulse loading with specific rules to avoid voltage dips. It is designed for branch circuits up to 20A (UL) and 32A (IEC) without additional protection. It can handle inductive and capacitive loads and is resistant to back-feeding loads.
Mounting Orientations:
The device can be mounted in various orientations, with specific output power allowances for altitudes up to 2000m.
IO-Link Data Types and Description:
The device supports cyclic and acyclic data communication with IO-Link masters. Cyclic data is updated every 2ms, while acyclic data allows for additional parameter access and configuration.
Device Status:
The device status is indicated by a code where:
  • 0 = Device is operating properly
  • 1 = Maintenance-Required
  • 2 = Out-of-Specification
  • 3 = Functional-Check
  • 4 = Failure
Detailed device status can show up to 5 pending events, each represented by 3 octets: EventQualifier and EventCode.
Events:
Events are triggered by specific situations and notify the IO-Link master. Key events include:
  • Parameter error (0x6320): Check data sheet and values.
  • Device temperature over-run (0x4210): Clear source of heat.
  • DC-Warning (0x1800): Output voltage dips more than 10% below adjusted output voltage.
  • Bonus Power (0x1801): Output current is 5% more than maximum for more than 3s.
  • Over Load (0x1802): Load higher than allowed.
  • High Voltage Input (0x1803): Input too high.
  • Low Voltage Input (0x1804): Input too low.
  • Power Supply down (0x1805): No link from IO-Link Transceiver to Power Supply.
  • Predictive Maintenance Power Supply (0x1806): Estimated remaining lifetime has reached 10%.
  • Two phase AC supply (0x1807): One leg of the 3-phase system is missing.
  • PSU setting changed via HMI (0x1809): A PSU setting was changed via man-machine interface.
  • PSU hardware failure (0x1825): Critical PSU hardware failure detected. PSU shut down.
  • PSU output current pre-alarm (0x1830): Total PSU output current exceeds pre-alarm limit.
  • E-Fuse CH1 Tripped (0x1840): E-Fuse Ch1 tripped due to overcurrent.
  • E-Fuse CH2 Tripped (0x1841): E-Fuse Ch2 tripped due to overcurrent.
  • E-Fuse CH3 Tripped (0x1842): E-Fuse Ch3 tripped due to overcurrent.
  • E-Fuse CH4 Tripped (0x1843): E-Fuse Ch4 tripped due to overcurrent.
  • Output current pre-alarm CH1 (0x1850): Output current on E-Fuse Ch1 exceeds pre-alarm limit.
  • Output current pre-alarm CH2 (0x1851): Output current on E-Fuse Ch2 exceeds pre-alarm limit.
  • Output current pre-alarm CH3 (0x1852): Output current on E-Fuse Ch3 exceeds pre-alarm limit.
  • Output current pre-alarm CH4 (0x1853): Output current on E-Fuse Ch4 exceeds pre-alarm limit.
See more

Catalog excerpts

FPS300 series-1

POWER SUPPLY • • • • • • • • • • • • • • IP65/67 degree of protection 600Wpeak 5s 1AC 100-240V wide-range input Up to 4 switchable outputs 95.6% full load and excellent partial load efficiencies DIN rail mounting possible, option “D” Output connected to PE (PELV) Version without connection to PE on request Large output capacitors Not potted Negligible low input inrush current surge Full power between -25°C and +55°C IO-Link 3 years warranty SHORT-FORM DATA GENERAL DESCRIPTION The FPS300 is an industrial grade power supply for the 1-phase mains system incorporated in a rugged wall- mount housing with degree of protection IP65/67. It provides two to four stabilized outputs that is galvanically separated from the input. The negative potential of the outputs is permanently connected to PE within the unit. The most outstanding features of the FPS series are the compact size, the wide operational temperature range, the extremely low input inrush current and the very high efficiencies, which are achieved by various design technologies. Large sized output capacitors can absorb and store regenerative energy from breaking motors. Various connector options support the different needs of individual applications. Please contact PULS for possible options. High immunity to transients and power surges as well as low electromagnetic emission and an international approval package makes usage in nearly every application possible. Output voltage Adjustment range Output power DC 24V Nominal 24-28V Factory setting 24.5V Continuous: Up to: 360 / 300 / 150W +45 / +55 / +70°C Short term up to 5s 600 / 300W +55 / +70°C Number of outputs Up to: 4 Output currents Settable per output; up to 12A Input voltage AC AC 100-240V -15 / +10% Input voltage DC DC 110-300V ±20% Power factor 0.99 / 0.97 At 120 / 230Vac AC Inrush current 3 / 7Apeak At 120 / 230Vac Efficiency 94.2 / 95.6% At 120 / 230Vac Losses 22.4 / 16.2 W At 120 / 230Vac Hold-up time 37 / 37ms At 120 / 230Vac Temperature range -25°C to +70°C Derate linearly from +55°C to +70°C Size (wxhxd) 182x183x59mm Without connectors Weight 1200g / 3.4lb MAIN APPROVALS (PENDING) ORDER NUMBERS Description: Accessories: Related Products For details or a complete approval list, see chapter 21. *For DIN rail mounting PSU: (Order Number)D e.g. FPS300.245-016-101D CE Pending Planned for Q2/2021 All parameters are specified at 24V, 12.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. Apr. 2021 / Rev. 0.2 FPS300.24

 Open the catalog to page 1
FPS300 series-2

The information given in this document is correct to the best of our knowledge and experience at the time of publication. If not expressly agreed otherwise, this information does not represent a warranty in the legal sense of the word. As the state of our knowledge and experience is constantly changing, the information in this data sheet is subject to revision. We therefore kindly ask you to always use the latest issue of this document (available under www.pulspower.com). No part of this document may be reproduced or utilized in any form without our prior permission in writing. Packaging and...

 Open the catalog to page 2
FPS300 series-3

Intended Use This device is designed for indoor use and is intended for commercial applications, such as in industrial control, process control, monitoring and measurement equipment. Do not use this device in equipment where malfunction may cause severe personal injury or threaten human life. If this device is used in a manner outside of its specification, the protection provided by the device may be impaired. Installation Instructions DANGER Risk of electrical shock, fire, personal injury or death. Turn power off before working on the device. Protect against inadvertent re-powering. Do not open,...

 Open the catalog to page 3
FPS300 series-4

AC-Input The device is suitable to be supplied from TN, TT or IT mains networks. For more details, please review chapter 2. AC input voltage rated range AC input operating range AC 100-240V Suitable for TN-, TT- and IT mains networks 85-264Vac Continuous operation 264-300Vac For maximal 500ms Nom. 50–60Hz ±6% Typ. 80Vac Steady-state value, see Fig. 3-1 Typ. 70Vac Steady-state value, see Fig. 3-1 See recommendations in chapter 2. Input frequency Turn-on voltage Shut-down voltage External input protection Certification in progress AC 100V Input current Power factor*) Start-up delay Rise time Turn-on...

 Open the catalog to page 4
FPS300 series-5

DC-Input The device is suitable to be supplied from a DC input voltage. DC input DC input range Turn-on voltage Shut-down voltage Steady state value Steady state value Power Supply Use a battery or a similar DC source. A supply from the intermediate DC-bus of a frequency converter is not recommended and can cause a malfunction or damage the unit. Connect +pole to L and –pole to N. Connect the PE terminal to an earth wire or to the machine ground. Input Inrush Current An active inrush limitation circuit (NTCs, which are bypassed by a relay contact) limits the input inrush current after turn-on...

 Open the catalog to page 5
FPS300 series-6

Output The outputs provide a (PELV/ES1) rated voltage, which is galvanically isolated from the input voltage. The negative potential of the outputs is permanently connected to PE within the unit. Do not connect any output to PE (Ground) The device is designed to supply any kind of loads, including capacitive and inductive loads. If capacitors with a capacitance >20mF are connected to one output, this output might switch off after turning the unit or the output on or connecting the load. All outputs are individually current limited. In case of an overload, the individual output switches off and...

 Open the catalog to page 6
FPS300 series-7

Fig. 6-1: Trip curve diagram for max 12A Fig. 6-2: Trip curve diagram for max 10A All parameters are specified at 24V, 12.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. Apr. 2021 / Rev. 0.2 FPS300.245-016-101-EN

 Open the catalog to page 7
FPS300 series-8

Hold-up Time The hold-up time is the time during which a power supply’s output voltage remains within specification following the loss of input power. The hold-up time is output load dependent. At no load, the hold-up time can be up to several seconds. The status LED is also on during this time. At 150W output load, see Fig. 7-1 At 150W output load, see Fig. 7-1 At 300W output load, see Fig. 7-1 Hold-up Time Input Voltage Output Voltage Hold-up Time Fig. 7-1: Hold-up time vs. input voltage Fig. 7-2: Shut-down behavior, definitions IO-Link Interface This power supply is equipped with an IO-Link...

 Open the catalog to page 8

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