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CT10.481

CT10.481
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CT10.481

Product catalog summary
General Description: The CT10.481 is a cost-effective power supply from the Dimension C-Series, known for its high efficiency and reliability. It includes features like electronic inrush current limitation, an active input transient filter, and a wide operational temperature range. The device offers a 20% power reserve usable continuously up to +45°C and can deliver three times the nominal output current for 10ms to trip fuses on faulty output branches.
Specifications: This power supply operates with a 3-phase input of 380-480V AC, providing a DC output of 48V with an adjustment range of 48-56V. It supports a nominal output current of 5A at ambient temperatures below 60°C and 6A below 45°C, achieving up to 92.9% efficiency with minimal power losses.
Installation Requirements: Installation should be conducted by qualified personnel. The device must be mounted on a DIN-rail with specific clearances for optimal airflow, and proper grounding is essential. It should not be used in hazardous locations or environments with moisture.
Input and Output: The AC input range is 323-576Vac for continuous operation, with a nominal frequency of 50-60Hz. The DC input range is 450-780Vdc. The output voltage is nominally 48V, adjustable up to 56V, with a ripple and noise voltage of less than 50mVpp.
Efficiency and Power Losses: The device achieves an efficiency of 92.8% at 3x400Vac and 92.9% at 3x480Vac, ensuring excellent performance even at partial loads.
Safety and Protection Features: It includes input transient blanking, minimal inrush current surge, and three input fuses. Designed for convection cooling, it does not require an external fan.
Applications and Usage: Suitable for industrial control, office, communication, and instrumentation equipment, but not for use in aircraft, trains, or nuclear equipment. It supports parallel use for increased output power or redundancy.
Functional Diagram: The power supply includes components such as over-voltage protection, PFC inductor, inrush limiter, transient filter, and output voltage regulator.
Front Side and User Elements: Features include output and input terminals, an output voltage potentiometer, a "Parallel Use" selector, and a DC-OK LED indicator.
Terminals and Wiring: Utilizes screw terminals for both input and output, supporting solid and stranded wires. Recommended tightening torque is 0.8Nm.
Reliability: Lifetime expectancy and MTBF are provided for different operational conditions, with a maximum of 355,000 hours at 25°C.
EMC and Safety: Complies with various EMC standards and safety features, including over-voltage and over-temperature protection. Suitable for industrial and residential environments.
Environmental Conditions: Operational temperature ranges from -25°C to +70°C, with specific de-rating guidelines for higher temperatures and altitudes.
Protection Features: Includes electronic protection against overload, no-load, and short-circuits, with an IP20 degree of protection.
Approvals and Standards: Approved under IEC 60950-1, UL 508, and other standards for industrial control equipment. Compliant with RoHS directives.
Physical Dimensions and Accessories: The unit weighs 750g and is designed for DIN-Rail mounting. Accessories include a wall mounting bracket for alternative installation options.
Side Mounting Bracket: Describes the use of a side mounting bracket for Dimension units, which can be mounted sideways with or without a DIN-Rail.
Peak Current Capability: The power supply can handle peak currents necessary for devices like solenoids and contactors, with built-in capacitors to manage these peaks.
Back-Feeding Loads: Can handle back-feeding loads, such as decelerating motors, without malfunctioning. The maximum allowed feedback voltage is 63Vdc.
Charging of Batteries: Capable of charging lead-acid batteries, requiring setting the jumper to "Parallel Use" and adjusting the output voltage to the end-of-charge voltage based on battery temperature.
Output Circuit Breakers: Miniature circuit breakers (MCBs) are recommended for protecting circuits, requiring power supplies with high current reserves for fast tripping.
External Input Protection: Approved for branch circuits up to 30A (U.S.A.) and 32A (IEC). External protection is needed if the branch exceeds these limits.
Using Only 2 Legs of a 3-Phase System: The power supply can operate on two legs of a 3-phase system with reduced output power, though this configuration is not UL approved.
Inductive and Capacitive Loads: Supports unlimited capacitive and inductive loads.
Parallel Use to Increase Output Power: Power supplies can be paralleled to increase output power, with adjustments to output voltages and setting to "Parallel Use" mode for load sharing.
Parallel Use for Redundancy: For redundancy, power supplies can be paralleled with separate input fuses and monitoring of each unit. Decoupling diodes are recommended for protection against internal short circuits.
Daisy Chaining of Outputs: Allowed if the current through one terminal pin does not exceed 25A. Use distribution terminals for higher currents.
Series Operation: Power supplies can be connected in series for higher voltages, not exceeding 150Vdc. Earthing is required for voltages above 60Vdc.
Use in a Tightly Sealed Enclosure: Temperature rise inside a sealed enclosure should be considered, as it affects the ambient temperature for the power supply.
Mounting Orientations: Different mounting orientations affect the output power and ambient temperature limits, with derating curves provided for various orientations.
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Catalog excerpts

CT10.481-1

CT10.481 48V, 5A, THREE PHASE INPUT POWER SUPPLY 3AC 380-480V Wide-range Input 2 or 3-Phase Operation Possible Width only 62mm Efficiency up to 92.9% Excellent Partial Load Efficiency 20% Output Power Reserves Easy fuse tripping Due to High Overload Current Input -Transient Blanking Circuit Included Minimal Inrush Current Surge Three Input Fuses Included Current Sharing Feature for Parallel Use Full Power Between -25°C and +60°C 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA The Dimension C-Series are cost optimized power supplies without compromising quality, reliability and performance. The C-Series is part of the DIMENSION power supply family. The most outstanding features of CT10.481 are the high efficiency, electronic inrush current limitation, active input transient filter and wide operational temperature range. Output voltage Adjustment range Output current The C-Series includes all the essential basic functions. The devices have a power reserve of 20% included, which may even be used continuously at temperatures up to +45°C. Additionally, the CT10.481 can deliver 3 times the nominal output current for 10ms which helps to trip fuses on faulty output branches. ORDER NUMBERS DC 48V 48-56V 5 – 4.3A 6 – 5.2A Output power 240W 288W Output ripple < 100mVpp Input voltage AC 380-480V Mains frequency 50-60Hz AC Input current 0.7 / 0.6A Power factor 0.53 / 0.52 AC Inrush current typ. 4A peak Efficiency 92.8 / 92.9% Losses 18.6 / 18.3W Temperature range -25°C to +70°C Derating 6W/°C Hold-up time typ. 34 / 54ms Dimensions 62x124x117mm Power Supply Wall mount bracket Side mount bracket Decoupling module Buffer unit Jan. 2010 / Rev. 1.1 DS-CT10.481-EN All parameters are specified at 48V, 5A, 3x400Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

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CT10.481-2

CT10.481 48V, 5A, THREE PHASE INPUT The information presented in this document is believed to be accurate and reliable and may change without notice. PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. To be defined, value or description will follow later. A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%) included. E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat...

 Open the catalog to page 2
CT10.481-3

CT10.481 48V, 5A, THREE PHASE INPUT 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in aircrafts, trains and nuclear equipment where malfunction may cause severe personal injury or threaten human life. This device is designed for use in non-hazardous, ordinary or unclassified locations. Do not use in hazardous location areas. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified...

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CT10.481-4

CT10.481 48V, 5A, THREE PHASE INPUT Allowed Voltage Phase to Earth Input frequency Turn-on voltage Shut-down voltage Input current Power factor *) Start-up delay Rise time Turn-on overshoot at 48V, 5A, symmetrical phase voltage, see Fig. 3-3 at 48V, 5A, see Fig. 3-4 see Fig. 3-2 0mF, 48V, 5A, see Fig. 3-2 5mF, 48V, 5A, see Fig. 3-2 see Fig. 3-2 The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. Fig. 3-1 Input voltage range Rated input range Input Voltage Fig. 3-2 Turn-on behavior, definitions Output Voltage Rise Time Fig. 3-3 Input current vs. output...

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CT10.481-5

CT10.481 48V, 5A, THREE PHASE INPUT 4. DC-INPUT DC input DC input range Allowed Voltage Line to Earth DC input current Turn-on voltage Shut-down voltage Instructions for DC use: a) Use a battery or similar DC source. For other sources contact PULS b) Connect +pole to L1 and –pole to L2. c) Terminal L3 remains unused, terminal screw of L3 must be securely tightened. d) Use appropriate external fuses in the + and – lines which are suitable for the DC-voltage. e) Connect the PE terminal to a earth wire or to the machine ground. f) DC-operation is not included in the UL approval. Additional testing...

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CT10.481-6

CT10.481 48V, 5A, THREE PHASE INPUT 6. OUTPUT Output voltage Adjustment range Factory setting Line regulation Load regulation Ripple and noise voltage Output capacitance Output current Output power Short-circuit current Fig. 6-1 Output voltage vs. output current, typ. Fig. 6-2 Output voltage in “parallel use” mode, typ. Adjustment Range at 48V, ambient < 45°C, see Fig. 6-1 at 48V, ambient < 60°C, see Fig. 6-1 at 56V, ambient < 45°C, see Fig. 6-1 at 56V, ambient < 60°C, see Fig. 6-1 ambient < 45°C ambient < 60°C continuous, load impedance 200mOhm, see Fig. 6-1 continuous, load impedance 200mOhm,...

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CT10.481-7

CT10.481 48V, 5A, THREE PHASE INPUT 7. HOLD-UP TIME Hold-up Time Fig. 7-1 Hold-up time vs. input voltage . typ A, 2.5 n. mi A, 2.5 Fig. 7-2 Shut-down behavior, definitions L1 L2 L3 Input Voltage Output Voltage Input Voltage Jan. 2010 / Rev. 1.1 DS-CT10.481-EN All parameters are specified at 48V, 5A, 3x400Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

 Open the catalog to page 7
CT10.481-8

CT10.481 48V, 5A, THREE PHASE INPUT 8. EFFICIENCY AND POWER LOSSES Efficiency Average efficiency *) Power losses at 48V, 5A, 3-phase operation at 48V, 5A, when using only two legs of a 3phase system, see also chapter 23.6. 25% at 1.25A, 25% at 2.5A, 25% at 3.75A. 25% at 5A, 3-phase operation at 0A, 3-phase operation at 48V, 5A, 3-phase operation at 48V, 6A, 3-phase operation The average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the nominal load for 25% of the time, 50% of the nominal load for another 25% of the time, 75% of the nominal...

 Open the catalog to page 8

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