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CPS20.481

CPS20.481
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CPS20.481

Product catalog summary
General Description: The CPS20.481 is a power supply from the Dimension C-Series, optimized for cost, efficiency, and reliability. It includes features like electronic inrush current limitation, active power factor correction, and a wide operational temperature range. It offers a 20% power reserve and can deliver up to four times the nominal output current for short durations, aiding in tripping fuses on faulty branches. It is suitable for various applications due to its high immunity to transients, low electromagnetic emission, and comprehensive international approvals.
Specifications: The power supply operates with an AC input voltage range of 100-240V and provides a DC output voltage of 48V, adjustable between 48-56V. It supports an output current of 10A at 48V under 60°C ambient conditions, with a power factor of 0.99 at 120V and 0.95 at 230V. The efficiency reaches up to 93.9% at 230V. The device dimensions are 65x124x127mm, and it weighs 1000g.
Installation Requirements: The CPS20.481 must be installed by qualified personnel and mounted on a DIN-rail with specific clearance requirements to ensure proper airflow. It is designed for convection cooling and should not be used in wet locations or areas prone to moisture. Proper grounding is essential to prevent electrical hazards.
AC Input: The device supports a nominal AC input of 100-240V, with a frequency range of 50-60Hz. It features a turn-on voltage of 84Vac and a shutdown voltage that varies with load. The input current varies with the output load, and the power factor remains high across different loads.
Output: The CPS20.481 provides a nominal output voltage of 48V, adjustable up to 56V. It supports a continuous output power of 480W, with a Power Boost capability of 576W under certain conditions. The device includes overload protection features such as HiccupPLUS mode for heavy overloads.
Safety and Approvals: The power supply is designed for use in non-hazardous and certain hazardous locations, pending approval. It complies with various safety and EMC standards, including UL 508 and UL 60950-1.
Accessories: Optional accessories include wall and side mounting brackets and a redundancy module for enhanced reliability in critical applications.
Hold-Up Time: The hold-up time is specified for different AC input voltages (100V, 120V, 230V) with typical and minimum values provided at 48V, 5A, and 10A. The hold-up time ensures the power supply maintains output during short input interruptions.
DC-OK Relay Contact: This feature monitors the output voltage, closing the contact when the voltage reaches 90% of the adjusted level and opening it if it dips more than 10% below. The contact ratings and isolation voltage are specified.
Efficiency and Power Losses: The power supply's efficiency varies with input voltage and load, reaching up to 93.9% at 230V, 10A. Power losses are detailed for different loads and input voltages, with average efficiency assumptions provided.
Lifetime Expectancy and MTBF: Lifetime expectancy is calculated based on the operational hours of built-in electrolytic capacitors, with values provided for different conditions. MTBF (Mean Time Between Failure) is calculated according to SN 29500 and MIL HDBK 217F standards, indicating device reliability.
Functional Diagram: A functional diagram illustrates the power supply's components, including input and output filters, converters, and protection features.
Terminals and Wiring: The document specifies terminal types, wire sizes, and installation instructions, emphasizing the importance of proper wiring and adherence to national codes.
Front Side and User Elements: The front side features input and output terminals, a voltage potentiometer, a DC-OK LED, and a relay contact. A selector for "Parallel Use" or "Single Use" is included for load sharing in parallel configurations.
EMC: The power supply complies with EMC standards for industrial and residential environments, with immunity and emission criteria detailed.
Environment: Operational and storage temperature ranges are specified, along with humidity, vibration, shock, and altitude considerations. De-rating requirements for temperature and altitude are provided.
Protection Features: The power supply includes electronic protection against overload, no-load, and short-circuits, with output over-voltage protection specified.
Safety Features: The document outlines several safety features including over-temperature protection with automatic restart, input transient protection using a Metal Oxide Varistor (MOV), and an internal input fuse that is not user-replaceable. It specifies input/output separation standards such as SELV IEC/EN 60950-1 and PELV IEC/EN 60204-1, among others. The class of protection is I, requiring a Protective Earth (PE) connection, with isolation resistance greater than 5MOhm and touch current specifications for various voltages.
Dielectric Strength: The output voltage is floating with no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer, with field tests possible using appropriate equipment. The document provides specific test voltages and cut-off current settings for different test types.
Approvals: The product conforms to several directives and standards, including the EMC directive 2004/108/EC, Low-voltage directive 2006/95/EC, and RoHS directive 2011/65/EU. It is recognized for use as Industrial Control Equipment and Information Technology Equipment in the U.S.A. and Canada, with pending recognition for hazardous locations and marine applications.
Fulfilled Standards: The product meets various standards such as EN 61558-2-17 for safety of power transformers, EN/IEC 60204-1 for safety of electrical equipment of machines, and SEMI F47-0706 for ride-through compliance in the semiconductor industry.
Physical Dimensions and Weight: The unit weighs 1000g and is designed for use with 35mm DIN-rails. Installation depth calculations must include the DIN-rail height.
Accessories: Accessories include wall and side mounting brackets, and redundancy modules designed to reduce heat generation and voltage drop. The YRH40.481 redundancy module is highlighted for its low power losses and self-powered capability.
Application Notes: The document discusses peak current capability, back-feeding loads, external input protection, and output circuit breakers. It provides guidelines for parallel use to increase output power or for redundancy, emphasizing the importance of setting the power supply to "Parallel use" mode and monitoring individual units. Series operation is also mentioned.
Specifications and Safety Considerations: Power supplies of the same type can be connected in series to achieve higher output voltages, with a maximum combined output of 150Vdc. Voltages above 60Vdc are not considered SELV and require protective measures to prevent accidental contact. Earthing is mandatory for outputs exceeding 60Vdc. Avoid return voltage from sources like decelerating motors or batteries. Maintain a 15mm clearance between power supplies and avoid stacking them. Note that using multiple power supplies increases leakage current, EMI, inrush current, and harmonics.
Inductive and Capacitive Loads: The unit supports various loads, including capacitive and inductive. For large capacitors (>0.15F), the unit may charge them in HiccupPLUS mode.
Battery Charging: The power supply can charge lead-acid or maintenance-free batteries. Set the output voltage precisely to the end-of-charge voltage based on battery temperature. Use a 15A or 16A circuit breaker or blocking diode between the power supply and battery. Ensure the output current is below the battery's allowed charging current and use matched batteries in series.
Operation on Two Phases: The power supply can operate on two phases of a three-phase system, provided the voltage does not exceed 240V+10%. Protect the N input with a fuse or circuit breaker.
Use in Tightly Sealed Enclosures: When installed in a sealed enclosure, the internal temperature will be higher. For reference, a temperature rise of 28.0K was observed in a specific setup.
Mounting Orientations: Different mounting orientations affect the power supply's output power and ambient temperature limits. Standard orientation is with terminals at the bottom. Derating curves (A1 and A2) indicate recommended and maximum output currents, affecting the power supply's lifespan.
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Catalog excerpts

CPS20.481-1

CPS20.481 48V, 10A, SINGLE PHASE INPUT POWER SUPPLY AC 100-240V Wide-range Input Width only 65mm Efficiency up to 93.9% Excellent Partial Load Efficiency 20% Output Power Reserves Safe HiccupPLUS Overload Mode Easy Fuse Tripping due to High Overload Current (typ. 45A for 15ms) Active Power Factor Correction (PFC) Minimal Inrush Current Surge Full Power Between -25°C and +60°C DC-OK Relay Contact Current Sharing Feature for Parallel Use 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA The Dimension C-Series are cost optimized power supplies without compromising quality, reliability and performance. The C-Series is part of the DIMENSION power supply family. The most outstanding features of CPS20.481 are the high efficiency, electronic inrush current limitation, active PFC, wide operational temperature range. Output voltage Adjustment range Output current The C-Series includes all the essential basic functions. The devices have a power reserve of 20% included, which may even be used continuously at temperatures up to +45°C. Additionally, the CPS20.481 can deliver about 4 times the nominal output current for 15ms which helps to trip fuses on faulty output branches. High immunity to transients and power surges as well as low electromagnetic emission, a DC-OK relay contact and a large international approval package for a variety of applications makes this unit suitable for nearly every situation. ORDER NUMBERS DC 48V 48 - 56V 10A 12A 8.6A 10.3A Output power 480W 576W Output ripple < 50mVpp AC Input voltage AC 100-240V Mains frequency 50-60Hz AC Input current 4.36 / 2.33A Power factor 0.99 / 0.95 AC Inrush current typ. 9 / 7A peak Efficiency 92.6 / 93.9% Losses 38.4 / 31.2W Temperature range -25°C to +70°C Derating 12W/°C Hold-up time typ. 26 / 26ms Dimensions 65x124x127mm Weight 1000g / 2.2lb Power Supply Wall mount bracket Side mount bracket Redundancy module Marine, pending May. 2013 / Rev. 1.3 DS-CPS20.481-EN All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

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CPS20.481-2

CPS20.481 48V, 10A, SINGLE PHASE INPUT The information presented in this document is believed to be accurate and reliable and may change without notice. No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. To be defined, value or description will follow later. A figure displayed with the AC or DC before the value represents a nominal voltage with standard...

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CPS20.481-3

CPS20.481 48V, 10A, SINGLE PHASE INPUT 1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in aircraft, trains, nuclear equipment or similar systems where malfunction may cause severe personal injury or threaten human life. This device is designed for use in hazardous (pending), non-hazardous, ordinary or unclassified locations. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation...

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CPS20.481-4

CPS20.481 48V, 10A, SINGLE PHASE INPUT 3. AC-INPUT AC input AC input range Allowed voltage L or N to earth Input frequency Turn-on voltage Shut-down voltage suitable for TN-, TT- and IT mains networks continuous operation short term or with output derating (1%/V) or with reduced ambient temperature, see Fig. 15-1, no damage between 0 and 100Vac < 500ms continuous, IEC 62103 ±6% steady-state value, see Fig. 3-1 steady-state value at 2.5A load, see Fig. 3-1 steady-state value at 5A load, see Fig. 3-1 steady-state value at 10A load, see Fig. 3-1 Turn-on overshoot Input current Power factor*) Crest...

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CPS20.481-5

□innefUSIOfU C-Series 48V, 10A, SINGLE PHASE INPUT Do not operate this power supply with DC-input voltage. Use the CPS20.481-D1 unit instead. I 5. INPUT INRUSH CURRENT An active inrush limitation circuit limits the input inrush current after turn-on of the input voltage and after short input voltage interruptions. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Inrush current*' Inrush energy*' Inrush delay typ. 11 Apeak 9APeak 7Apeak temperature independent typ. 940ms 940ms 740ms start-up delay plus rise time Fig. 5-1 Typical input...

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CPS20.481-6

CPS20.481 48V, 10A, SINGLE PHASE INPUT 6. OUTPUT Output voltage Adjustment range Ripple and noise voltage Output current Output power Factory settings Line regulation Load regulation Overload behaviour Short-circuit current Output capacitance *) guaranteed at clockwise end position of potentiometer ±0.2%, at full load, cold unit, in “single use” mode ±0.2%, at full load, cold unit, in “parallel use” mode at no load, cold unit, in “parallel use” mode 85-300Vac in “single use” mode: static value, 0A 10A; see Fig. 6-1 in “parallel use” mode: static value, 0A 10A, see Fig. 6-2 20Hz to 20MHz, 50Ohm...

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CPS20.481-7

□innefUSIOfU C-Series 48V, 10A, SINGLE PHASE INPUT Fig. 6-1 Output voltage vs. output current, Output Voltage (Single Use, typ.) , Output Current , Fig. 6-2 Output voltage in "parallel use" Output Voltage (Parallel Use, typ.) Output Current Fig. 6-3 Short-circuit on output. Hiccup1*"5 mode, typ. Short -circuit Fig. 6-4 Dynamic overcurrent capability, typ. Output Voltage (dynamic behavior, < 15ms) ustment _|___|___|__j_ Output Current , All parameters are specified at 48V, 10A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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CPS20.481-8

□innefUSIOfU C-Series 48V, 10A, SINGLE PHASE INPUT Hold-up Time Fig. 7-1 Hold-up time vs. input voltage Fig. 7-2 Shut-down behavior, definitions Hold-up Time Input Voltage Zero Transition Hold-up Time j 8. DC-OK RELAY CONTACT This feature monitors the output voltage, which is produced by the power supply itself. It is independent of a back-fed voltage from a unit connected in parallel to the power supply output. Contact closes As soon as the output voltage reaches 90% of the adjusted output voltage level. Contact opens As soon as the output voltage dips more than 10% below the adjusted output...

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