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CPS20.241-C1

CPS20.241-C1
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CPS20.241-C1

Product catalog summary
Overview: The CPS20.241 and CPS20.241-C1 are part of the C-Series 24V, 20A single-phase input power supplies. They offer a wide AC input range of 100-240V, high efficiency up to 94%, and are ATEX and IECEx approved. The -C1 version includes a conformal coated PC-board for added protection.
Key Specifications:
  • Output voltage: 24V DC, adjustable between 24-28V.
  • Output current: 20A at 24V for ambient temperatures below 60°C, with a power reserve allowing up to 24A at 45°C.
  • Efficiency: Up to 94% at 230Vac.
  • Temperature range: Operational between -25°C and +70°C.
  • Dimensions: 65x124x127mm (WxHxD).
Features:
  • 20% output power reserves for handling peak loads.
  • Safe HiccupPLUS overload mode for protection against short circuits.
  • Active Power Factor Correction (PFC) and minimal inrush current surge.
  • DC-OK relay contact for monitoring output status.
  • Current sharing feature for parallel use.
Installation Requirements:
  • Must be installed by qualified personnel in an enclosure.
  • Requires proper grounding and adherence to local and national wiring codes.
  • Designed for convection cooling; ensure adequate airflow and clearances.
Safety and Approvals:
  • UL 508, UL 60950-1, and Marine approved.
  • Suitable for hazardous locations (Class I Div 2, Groups A, B, C, D).
  • Complies with EMC, LVD, and RoHS standards.
Applications: Suitable for industrial control, office, communication, and instrumentation equipment. Not recommended for use in life-threatening applications.
Specifications: The CPS20.241 and CPS20.241-C1 are C-Series power supplies with a 24V, 20A single-phase input. All parameters are specified at 24V, 20A, 230Vac, 25°C ambient, and after a 5-minute run-in time unless otherwise noted.
Output Voltage and Current: The output voltage can be adjusted, with typical values around 28.5V in single-use mode. The device supports both single and parallel use, with specific settings for each mode. Short-circuit protection is provided by the HiccupPLUS mode.
Hold-Up Time: The hold-up time varies with input voltage, typically 65ms at 24V, 10A, and 26ms at 24V, 20A.
DC-OK Relay Contact: This feature monitors the output voltage, closing the contact when the voltage reaches 90% of the adjusted level and opening it if it dips more than 10% below.
Efficiency and Power Losses: Efficiency ranges from 92.0% to 94.0% depending on the input voltage, with power losses varying accordingly. Average efficiency is calculated based on typical application loads.
Lifetime Expectancy and MTBF: Lifetime expectancy and MTBF are provided for various conditions, with the highest MTBF at 882,000 hours at 24V, 20A, and 25°C.
Functional Diagram: The diagram includes components like the PFC converter, output voltage regulator, and DC-OK relay.
Terminals and Wiring: Terminals are IP20 finger-safe, with specific instructions for wiring and daisy chaining. Recommended wire types and installation practices are outlined.
Front Side and User Elements: The front side includes input and output terminals, a voltage potentiometer, a DC-OK LED, and a selector for single or parallel use.
EMC: The power supply complies with various EMC standards, ensuring suitability for industrial and residential environments.
Environment: Operational temperature ranges from -25°C to +70°C, with specific de-rating guidelines for higher temperatures and altitudes. The unit is LABS compatible and emits some audible noise at low load currents.
Protection Features: The power supply includes electronic protection against overload, no-load, and short-circuits, with output over-voltage protection typically at 30.5Vdc and a maximum of 32Vdc. It features over-temperature protection with automatic restart, input transient protection via a Metal Oxide Varistor (MOV), and an internal input fuse that is not user-replaceable. The degree of protection is IP 20 according to EN/IEC 60529.
Safety Features: The unit provides input/output separation with SELV and PELV standards, requiring a PE (Protective Earth) connection. It has double or reinforced insulation, with isolation resistance greater than 5MOhm and touch current specifications varying with voltage and frequency.
Dielectric Strength: The output voltage is floating with no ohmic connection to the ground. Type, factory, and field tests are specified with varying voltage and cut-off current settings.
Approvals: The power supply conforms to several directives including EMC, Low-voltage, RoHS, and ATEX for explosive atmospheres. It is recognized for use in hazardous locations and marine applications, with various international certifications.
Physical Dimensions and Weight: The unit weighs 1000g and is designed for use with 35mm DIN-rails. Installation clearances are specified in chapter 2.
Accessories: Includes wall and side mounting brackets, and redundancy modules (YR40.242 and YR40.245) for enhanced reliability and reduced heat generation.
Application Notes: The power supply can deliver peak currents higher than specified short-term currents, aiding in starting current-demanding loads. It is resistant to back-feeding loads and does not malfunction when voltage is fed back. External input protection is required for branch circuits exceeding specified ampacity. The unit supports parallel use to increase output power, with specific adjustments and settings required for load sharing.
Specifications and Requirements: Each output requires a circuit breaker rated at 30A or 32A. Alternatively, a diode or redundancy module can be used. Ensure installation clearance of 15mm between power supplies and avoid stacking them. Power supplies should not be used in parallel in non-standard orientations or conditions requiring derating (e.g., high altitude, temperatures above 60°C).
Parallel Use for Redundancy: Power supplies can be paralleled for redundancy to enhance system availability. A 1+1 redundancy involves two power supplies in parallel, while N+1 redundancy involves more units for higher power demands. Redundancy modules with decoupling devices are recommended to prevent failures like internal short circuits. Recommendations include using separate input fuses, setting power supplies to "Parallel use" mode, monitoring units, and aligning output voltages.
Series Operation: Power supplies of the same type can be connected in series for higher output voltages, not exceeding 150Vdc. Voltages above 60Vdc require protection against touching. Maintain a 15mm clearance and avoid non-standard mounting orientations.
Inductive and Capacitive Loads: The unit supports various loads, including capacitive and inductive. Large capacitors may cause the unit to operate in HiccupPLUS mode.
Charging of Batteries: The power supply can charge lead-acid or maintenance-free batteries. Set the output voltage precisely to the end-of-charge voltage based on battery temperature. Use a circuit breaker or blocking diode and ensure the output current is below the battery's allowed charging current.
Operation on Two Phases: The power supply can operate on two phases of a three-phase system, provided the voltage is below 240V+10%.
Use in a Tightly Sealed Enclosure: When installed in a sealed enclosure, the internal temperature will be higher. Reference measurements indicate a temperature rise of 28.2K inside the enclosure.
Mounting Orientations: Non-standard mounting orientations require output power reduction or ambient temperature limitations, affecting the power supply's lifetime. Derating curves for different orientations are provided to guide installation.
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Catalog excerpts

CPS20.241-C1-1

POWER SUPPLY AC 100-240V Wide-range Input Width only 65mm Efficiency up to 94.0% ATEX and IECEx Approved -C1 Version with Conformal Coated PC-Board Excellent Partial Load Efficiency 20% Output Power Reserves Safe HiccupPLUS Overload Mode Easy Fuse Breaking due to High Overload Current Active Power Factor Correction (PFC) Minimal Inrush Current Surge Full Power Between -25°C and +60°C DC-OK Relay Contact Current Sharing Feature for Parallel Use 3 Year Warranty GENERAL DESCRIPTION SHORT-FORM DATA The Dimension C-Series are cost optimized power supplies without compromising quality, reliability and performance. The C-Series is part of the DIMENSION power supply family. The most outstanding features of CPS20.241 are the high efficiency, electronic inrush current limitation, active PFC, wide operational temperature range. The small size is achieved by a synchronous rectification and further technological design details. Output voltage Adjustment range Output current The C-Series includes all the essential basic functions. The devices have a power reserve of 20% included, which may even be used continuously at temperatures up to +45°C. Additionally, the CPS20.241 can deliver about 4 times the nominal output current for 15ms which helps to trip fuses on faulty output branches. High immunity to transients and power surges as well as low electromagnetic emission, a DC-OK relay contact and a large international approval package for a variety of applications makes this unit suitable for nearly every situation. DC 24V 24 - 28V 20A 24A 17.1A 20.6A Output power 480W 576W Output ripple < 50mVpp AC Input voltage AC 100-240V Mains frequency 50-60Hz AC Input current 4.36 / 2.33A Power factor 0.99 / 0.95 AC Inrush current typ. 9 / 7A peak Efficiency 92.7 / 94.0% Losses 37.8 / 30.6W Temperature range -25°C to +70°C Derating *) 12W/°C Hold-up time typ. 26 / 26ms Dimensions 65x124x127mm Weight 1000g / 2.2lb ORDER NUMBERS Power Supply CPS20.241 24-28V Standard unit CPS20.241-C1 Conformal coated unit Wall mount bracket Side mount bracket Redundancy module Redundancy module Apr. 2014 / Rev. 1.6 DS-CPS20.241-EN All parameters are specified at 24V, 20A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. www.pulspower.com Phone +49 89 9278 0

 Open the catalog to page 1
CPS20.241-C1-2

The information presented in this document is believed to be accurate and reliable and may change without notice. No part of this document may be reproduced or utilized in any form without permission in writing from the publisher. PE is the abbreviation for Protective Earth and has the same meaning as the symbol Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”. To be defined, value or description will follow later. A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%) included. E.g.:...

 Open the catalog to page 2
CPS20.241-C1-3

1. INTENDED USE This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment. Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human life. This device is designed for use in hazardous, non-hazardous, ordinary or unclassified locations. 2. INSTALLATION REQUIREMENTS This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable parts. The tripping of an...

 Open the catalog to page 3
CPS20.241-C1-4

□innefUSIOfU C-Series 24V, 20A, SINGLE PHASE INPUT suitable for TN-, TT- and IT mains networks continuous operation short term or with output derating (1 %/V) or with reduced ambient temperature, see Fig. 15-1, Allowed voltage L or N to earth max. 300Vac Input frequency Turn-on voltage Shut-down voltage steady-state value at 5A load, see Fig. 3-1 steady-state value at 10A load, see Fig. 3-1 steady-state value at 20A load, see Fig. 3-1 Input current Power factor*' Crest factor**' Start-up delay Rise time Turn-on overshoot *) The power factor is the ratio of the true (or real) power to the apparent...

 Open the catalog to page 4
CPS20.241-C1-5

□innefUSIOfU C-Series 24V, 20A, SINGLE PHASE INPUT Do not operate this power supply with DC-input voltage. Use the CPS20.241-D1 unit instead. I 5. INPUT INRUSH CURRENT An active inrush limitation circuit limits the input inrush current after turn-on of the input voltage and after short input voltage interruptions. The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on. Inrush current*' Inrush energy*' Inrush delay typ. 11 Apeak 9APeak 7Apeak temperature independent typ. 935ms 935ms 735ms start-up delay plus rise time Fig. 5-1 Typical input...

 Open the catalog to page 5
CPS20.241-C1-6

6. OUTPUT Output voltage Adjustment range Ripple and noise voltage Output current Output power Factory settings Line regulation Load regulation Overload behaviour Short-circuit current Output capacitance *) guaranteed at clockwise end position of potentiometer ±0.2%, at full load, cold unit, in “single use” mode ±0.2%, at full load, cold unit, in “parallel use” mode at no load, cold unit, in “parallel use” mode 85-300Vac in “single use” mode: static value, 0A 20A; see Fig. 6-1 in “parallel use” mode: static value, 0A 20A, see Fig. 6-2 20Hz to 20MHz, 50Ohm at 24V, ambient temperature <60°C, see...

 Open the catalog to page 6
CPS20.241-C1-7

□innefUSIOfU C-Series 24V, 20A, SINGLE PHASE INPUT Fig. 6-1 Output voltage vs. output current, Output Voltage (Single Use, typ Fig. 6-2 Output voltage in "parallel use" Output Voltage (Parallel Use, typ.) Output Current Fig. 6-3 Short-circuit on output. Hiccup1*"5 mode, typ. Short -circuit Fig. 6-4 Dynamic overcurrent capability, typ. Output Voltage (dynamic behavior, < 15ms) ustment _|___|___|__j_ Output Current , All parameters are specified at 24V, 20A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

 Open the catalog to page 7

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