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PTC Water Jetting Equipment

PTC Water Jetting Equipment
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PTC Water Jetting Equipment

Product catalog summary
Introduction
P.T.C. Srl, founded in Genoa in 1968, initially specialized in petroleum product certification and storage tank calibration. The company expanded into High Pressure Water Jetting technology, serving industries such as petroleum processing, refineries, and dry docks. Today, PTC's solutions are used in civil maintenance and various industrial sectors, including refineries, sugar processing, and automotive production.
Hydrodynamic Units
PTC offers hydrodynamic units with power ranges from 15 to 550 kW, featuring high-grade triplex pumps with pressures up to 3000 bar. These units are designed for reliability and performance in industrial maintenance, pressurization of industrial lines, concrete renovation, and other applications.
Special Equipment
PTC has developed specialized equipment for efficient and safe high-pressure water jetting, including SICURJET for explosion-risk environments, Guide Reciprocators for precise nozzle movement, Washing Robots for heat exchangers and pipe bundles, Test Benches and Systems for high-pressure testing, and Fixed Washing Systems for industrial area cleaning.
Main Applications
PTC's water jetting equipment is used in various applications such as hydrodemolition, ship repair, refinery maintenance, mining, oil industry, underwater cleaning, steel mills, petrochemical plants, power generation, paper industry, traffic and transport, municipal services, military, food industry, and automotive industry.
Quality and Technical Assistance
PTC emphasizes quality, professionalism, and technical assistance, providing not just products but also the expertise and service necessary for optimal performance and reliability.
Conversion Table
This section provides conversion factors for various units used in water jetting equipment, including meters to feet, bar to psi, millimeters to inches, and liters per minute to gallons per minute (GPM) for both US and UK standards.
Water Jetting Equipment Models
The document lists various models of water jetting equipment, detailing their maximum power, pressure range, and flow rate. Models include EASY POWER E, PTC series, and UHP units, each with specific power and performance characteristics.
Hydrodynamic Units
These units are described with specifications for plunger pumps, transmission methods, and skid construction. Plunger pumps are available in triplex or 5-plex configurations with special materials and gear reduction. Transmission is achieved via belt-pulleys or axial elastic couplings, and skids are constructed from steel tubing with antirust treatment.
Control Systems
Control boards are equipped with features like star-delta starters, emergency stop buttons, and digital displays for pressure monitoring. Diesel engines include additional features like silencers and industrial batteries.
UHP Units
Ultra High Pressure units are designed for specialized surface treatments and feature advanced control systems, including electronic spray gun handles and compressed air lines. These units are equipped with pneumatic valves and safety features compliant with CE norms.
Robots
PTC Robots are designed for applications such as pipe bundle cleaning and surface preparation. They are built for ease of use and maintenance, enhancing safety and performance.
EasyPower E
This section describes the EasyPower E model, highlighting its triplex horizontal pump with ceramic-coated steel plungers and stainless steel or brass heads. The motor is an asynchronous, 3-phase type with specific voltage and efficiency ratings.
Technical Specifications
The document outlines various water jetting equipment models, each with specific technical specifications. The motors are asynchronous, 3-phase, 4-pole, with a voltage of 400V at 50Hz, and an efficiency rating of IE2. They feature air cooling, B3 form, F/B class insulation, and IP55 protection.
Performance Parameters
The equipment operates at different flow rates and pressures, with maximum power outputs ranging from 18.5 kW to 90 kW. The flow rates and pressures are specified in both metric and imperial units, such as liters per minute (l/min) and bars, as well as US gallons per minute (US gpm) and psi.
Control and Transmission
Control boards are equipped with direct starters or star-delta starters, featuring low tension controls, start/stop push buttons, warning lights, and emergency stop buttons. Transmission is achieved through direct axial gear coupling joints or belt drives with pulleys.
Pressure Regulation and Safety
Pressure regulators are manual or automatic, with safety valves conforming to CE standards. Gauges are made of stainless steel and filled with glycerin.
Construction and Design
The base frames are constructed from steel tubing, treated with antirust primer and high-quality paint, and equipped with stainless steel protective panels and industrial wheels. The equipment is available in Atex/Ex versions for hazardous environments.
Standard and Optional Equipment
Standard equipment includes high-pressure hoses, spray guns with lances, and flat-jet nozzles. Optional components include round jet nozzles, rotating jet nozzles, pipe cleaning kits, sandblasting kits, trolleys, covers, soundproof insulation, water filtration systems, suction stabilizers, booster pumps, and additional control boards.
Dimensions and Weight
The dimensions and weight of each model are provided, with weights ranging from 330 kg to 1300 kg and dimensions specified in both centimeters and inches.
Specifications
The document provides detailed specifications for various water jetting equipment models. Key specifications include flow rates ranging from 14 l/min to 283 l/min, power outputs from 15 kW to 250 kW, and pressure capabilities up to 2800 bar. The equipment features triplex horizontal pumps with ceramic plungers and stainless steel heads, ensuring durability and high performance.
Control Board
The control boards are equipped with digital multimeters, emergency stop buttons, and digital displays for pressure monitoring. They include features like engine start keys, digital hour counters, and indicators for oil pressure and temperature.
Transmission
The transmission systems vary between direct axial gear coupling joints and belt drive with pulleys, ensuring efficient power transfer.
Pressure Regulation
Pressure regulation is managed through frequency converters for electric motor RPM adjustment and pneumatic on/off valves, with some models featuring manual pressure regulators.
Base Frame
The base frames are constructed from rectangular steel tubing, treated with antirust primer and high-quality paint, and equipped with lifting eyebolts and rubber stoppers.
Weight and Dimensions
The equipment weights range from 550 kg to 1300 kg, with dimensions provided in both metric and imperial units for various models.
Accessories and Optional Components
Standard accessories include high-pressure hoses, spray guns, and nozzles. Optional components include trolleys, covers, external tanks, and soundproof insulation.
Motor Specifications
Motors are either electric or diesel, with models featuring asynchronous 3-phase motors or HATZ and IVECO engines, meeting EPA emission standards.
Safety Features
Safety valves conform to CE standards, and gauges are made of stainless steel filled with glycerin for accurate pressure readings.
Overview
The document provides technical specifications and options for various diesel-powered water jetting equipment models, including PTC 3, PTC 4, and PTC 5. Each model is detailed with its components, optional features, and performance metrics.
Specifications
  • Base Frame: Constructed from rectangular steel tubing with rubber stoppers and eyebolts for lifting, treated with antirust primer and high-quality paint.
  • Pump: Triplex horizontal pump with ceramic plungers and cooling system for pressures above 1000 bar, featuring forced lubrication and stainless steel components.
  • Motor: IVECO engines with turbo intercooler and water cooling, compliant with EPA Tier III emission standards.
  • Control Board: Includes engine stop for low oil pressure, high temperature alarms, RPM/hour counters, and manual accelerator.
  • Transmission: Direct by axial gear coupling joint.
  • Pressure Regulator: Manual control by engine RPM.
Performance Metrics
  • PTC 3: Offers various configurations with flow rates and pressures ranging from 18 l/min at 2500 bar to 283 l/min at 150 bar.
  • PTC 4: Provides flow rates from 23 l/min at 2500 bar to 496 l/min at 135 bar.
  • PTC 5: Capable of delivering 26 l/min at 2800 bar to 522 l/min at 150 bar.
Optional Components Available options include trolleys, covers, soundproof insulation, water filtration systems, suction stabilizers, booster pumps, additional control boards, and Atex/Ex versions.
Dimensions and Weight
  • PTC 3: 300 cm x 150 cm x 150 cm, weighing 1350 kg.
  • PTC 4: 330 cm x 165 cm x 150 cm, weighing 1900 kg.
  • PTC 5: 345 cm x 179 cm x 180 cm, weighing 2100 kg.
Battery and Tank Each unit is equipped with an industrial-type battery and a fuel tank, with capacities varying by model.
Overview This document provides technical specifications and details for various models of water jetting equipment, focusing on pumps, motors, and optional components. The equipment is designed for high-pressure applications, with specifications provided for different models and configurations.
Specifications
  • Dimensions and Weight: The equipment dimensions vary by model, with examples including 51.5 x 84.6 x 70.9 inches and weights ranging from 4700 kg to 4800 kg.
  • Battery: Each unit is equipped with a 2x200 Ah industrial type battery, operating on a 24Vdc electric system.
  • Tank Capacity: The standard tank capacity is 250 liters.
Pump Details
  • Type: Triplex horizontal pumps with ceramic plungers and cooling systems for pressures above 1000 bar, featuring forced lubrication.
  • Head Material: Stainless steel construction.
  • Safety Features: Equipped with CE standard safety valves and glycerin-filled stainless steel gauges.
Motor Specifications
  • Types: Various models use IVECO and VOLVO engines, with turbo intercooler and water cooling, meeting EPA Tier III emission standards.
  • Power Output: Ranges from 260 kW to 406 kW, depending on the model.
  • RPM Calibration: Typically set at 2100 rpm.
Control and Transmission
  • Control Board: Standard features include engine stop for low oil pressure, high temperature alarms, RPM/hour counters, and manual accelerators.
  • Transmission: Direct by axial gear coupling joint.
Optional Components Available options include trolleys, covers, soundproof insulation, water filtration systems, suction stabilizers, booster pumps, and additional control boards. Atex/Ex versions and equivalent engine types are available upon request.
Performance Data
  • Flow Rates and Pressures: Detailed performance data is provided for various models, with flow rates and pressures specified in both metric and imperial units.
  • Power Ratings: Power ratings are provided in both CV/HP and kW, with examples including 340 CV/HP (250 kW) and 680 CV/HP (500 kW).
Base Frame Constructed from rectangular steel tubing with supports and rubber stoppers, treated with antirust primer and high-quality paint, and equipped with eyebolts for lifting.
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Catalog excerpts

PTC Water Jetting Equipment-1

Water Jetting Equipment Water Jetting Equipment

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PTC Water Jetting Equipment-3

Water Jetting Equipment COMPANY PROFILE PROFILO AZIENDALE TABELLA CONVERSION! ELECTRIC DRIVE UNITS UNIT AIDRODINAMICHE ELETTRICHE DIESEL DRIVE UNITS WM UNITA IDRODINAMICHE DIESEL

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PTC Water Jetting Equipment-4

P.T.C. Srl is an Italian limited company founded in Genoa in 1968 with main activity as certification of petroleum products and calibration of storage tanks. Later the company diversified its activity including High Pressure Water Jetting technology, particularly related to the maintenance of petroleum processing plants, refineries, dry docks, etc. Currently this activity, which “heart” is based on top of the range plunger pumps, has moved into different applications in many other areas using high pressure water jetting for civil maintenance (buildings and concrete structures, sewers, etc) and...

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PTC Water Jetting Equipment-5

La P.T.C. Srl è una azienda fondata a Genova nel 1968 con attività principale nella certificazione dei prodotti petroliferi e nella taratura dei serbatoi. Successivamente è stata sviluppata in parallelo l’attività nel settore della tecnologia dell’acqua ad alta pressione, specie quella collegata agli interventi di manutenzione degli impianti petroliferi, siderurgici e navali. Attualmente questa attività, che utilizza come “cuore” del prodotto pompe a pistoni di alta gamma, si è sviluppata in altre aree che utilizzano i getti d’acqua ad altissima pressione per manutenzioni nell’ingegneria civile...

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PTC Water Jetting Equipment-6

MAIN APPLICATIONS › PRINCIPALI APPLICAZIONI HYDRODEMOLITION IDRODEMOLIZIONE SHIP REPAIR IDROPULIZIA E RIPARAZIONI NAVALI Deep renovation of concrete surfaces (motorways and bridges), Cleaning of ships hulls, boilers, condensers, floating draydocks, concrete cutting, reclamation and wet sandblasting of tunnels also anchor chains, draining of sludge and sediments from cargo holds using special robots. Concrete surface hydro-ripping for large and ballast tanks, double bottoms, underwater cleaning, etc. infrastructure, dams, viaducts, homes and offices, etc. Pulizia di carene, caldaie, condensatori,...

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PTC Water Jetting Equipment-7

MAIN APPLICATIONS › PRINCIPALI APPLICAZIONI OIL INDUSTRY INDUSTRIA PETROLIFERA UNDERWATER IDROPULIZIA SUBACQUEE Pipeline and drilling rig cleaning, pipeline rehabilitation, underground Underwater washing/sandblasting for NDT inspections, hull washing, injection of special products, reverse osmosis plants, maintenance thermoelectric power plants sea-line cleaning, underwater piping of drilling rods and tools in the field. and line maintenance, wreckage recoveries (underwater archeology). Pulizia di pipelines e piattaforme di trivellazione, rinnovamento di Lavaggi/sabbiature sottomarine per ispezioni...

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PTC Water Jetting Equipment-8

MAIN APPLICATIONS › PRINCIPALI APPLICAZIONI PETROCHEMICAL AND PROCESS PLANTS IMPIANTI CHIMICI E DI PROCESSO POWER GENERATING INDUSTRY PRODUZIONE DI ENERGIA Descaling of pipe bundles, alumina refining systems, sieves, cooling Cleaning of turbines, pipes, condensers, decontamination in nuclear towers, condensers, mixers, autoclaves, filters, reaction tanks, plants, heat exchangers, sandblasting of turbine blades, renovation cyclones, dryers, conveyors etc. of water lines for hydroelectric plants (dams, tunnels, canals, pipes), cooling towers, pressure tests, etc. Disincrostazione di fasci tubieri,...

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PTC Water Jetting Equipment-9

MAIN APPLICATIONS › PRINCIPALI APPLICAZIONI MUNICIPAL SERVICES MUNICIPALITÀ MILITARY MILITARE Cleaning of sewers, drainage of pipes and wells, water purification Airport cleaning, nuclear decontamination, cleaning navy applications, plants, waste incinerators, public transport vehicles and stations, wheel and tracked vehicles, rehabilitation or decommissioning of concrete surfaces. concrete installations, cold cutting of ammunition and armoured tanks in decommissioned sites. Pulizia reti fognarie, drenaggio pozzi e tubazioni, impianti di depurazione, di incenerimento rifiuti, depositi e mezzi...

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PTC Water Jetting Equipment-10

SYMBOLS › LEGENDA Diesel engine Alim. Diesel Electric engine Alim. elettrica Pressure Pressione Flow rate Portata Triplex pump Pompa Triplex Control board Quadro comandi Electric motor power Potenza motore elettrico Weight Peso Base frame Pianale Diesel engine power Potenza motore termico Diesel tank Serbatoio diesel Battery Batteria Pressure regulator Regolatore pressione Flow rate Portata Flow rate Portata Pressure Pressione Transmission Trasmissione Dimensions Dimensioni Pressure Pressione CONFIGURATIONS › CONFIGURAZIONI Skid mount Telaio su tamponi Covered skid mount Telaio su tamponi con...

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PTC Water Jetting Equipment-11

Water Jetting Equipment CONVERSION TABLE > TABELLA CONVERSIONE

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PTC Water Jetting Equipment-12

HYDRODYNAMIC UNITS › UNITÀ IDRODINAMICHE Model Modello Flow rate l/min Portata l/min

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PTC Water Jetting Equipment-13

HYDRODYNAMIC UNITS › UNITÀ IDRODINAMICHE Model Modello Flow rate l/min Portata l/min

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PTC Water Jetting Equipment-14

MP&HP (medium&high pressure units) PLUNGERS PUMP - POMPA A PISTONI › Triplex or 5-plex horizontal with plungers in special material Triplex o 5-plex con pistoni in materiale speciale › Gear reduction included (above 45kW). Lubrication: forced or splashing type Riduttore incorporato (oltre 45kW). Lubrificazione forzata o a sbattimento › Accessories: Pressure regulator, safety valve CE norms, pressure gauge (glycerin oil filled), filtration up to PTC 6. Accessori pompa: Regolatore pressione, valvola di sicurezza a norme CE, Manometri in bagno di glicerina, filtrazione inclusa fino a PTC 6. TRANSMISSION...

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PTC Water Jetting Equipment-15

HPX (high pressure units-xtype) PLUNGERS PUMP - POMPA A PISTONI › Triplex or 5-plex horizontal with plungers in special material Triplex o 5-plex con pistoni in materiale speciale › Gear reduction included (above 75kW). Lubrication: forced or splashing type Riduttore incorporato (oltre 75kW). Lubrificazione forzata o a sbattimento › Accessories: HP on/off valve, safety valve CE norms, pressure gauge glycerin oil filled, UHP special tank (only for diesel), booster pump, filtration. Accessori pompa: Valvola HP on/off, valvola di sicurezza a norme CE, Manometri in bagno di glicerina, serbatoio UHP...

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All P.T.C. Srl catalogs and technical brochures

  1. PTC SCIMITAR

    4  Pages

  2. PTC 1 E

    8  Pages

  3. PTC HOTBOX

    2  Pages

  4. PTC 1 D

    8  Pages

  5. PTCMP-HP

    1  Page

  6. PTC HPX

    1  Page

  7. EasyPower E

    2  Pages

  8. PTC1E

    2  Pages

  9. PTC2E

    2  Pages

  10. PTC3E

    4  Pages

  11. PTC5E

    2  Pages

  12. PTC4E

    4  Pages

  13. PTC6E

    2  Pages

  14. PTCUHPE

    2  Pages

  15. PTCEasyPowerD

    2  Pages

  16. PTC2D

    2  Pages

  17. PTC3D

    4  Pages

  18. PTC4D

    4  Pages

  19. PTC5D

    2  Pages

  20. PTC6D

    2  Pages

  21. PTC7D

    4  Pages

  22. PTC8D

    2  Pages

  23. PTC UHP

    4  Pages

Archived catalogs

  1. PTC1D

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.